gama ENERGY STAR
INSTALLATION, OPERATING AND MAINTENANCE MANUAL
MODEL GT SERIES
Natural Or Propane 150,000 to 399,000 Btuh Input
High Altitude Operation
CONTENTS
BEFORE YOU START
BOILER RATINGS & CAPACITIES
4.Heating systems with very low pressures or flow
BOILER LOCATION
Figure 1- Input vs Elevation Graph
3.Un-pressurized,and gravity feed heating systems
Table 1 - Clearances
COMBUSTION AIR
GENERAL VENTING GUIDELINES
Service
Number
HORIZONTAL DIRECT VENT SYSTEMS
Figure 3- Vent Pipe To Boiler Attachment
Table 2 - Vent & Air Intake System Sizing
Figure 5 - Horizontal Terminal Locations
Separate Air Intake and Vent Terminals
Figure 6 - Wall Penetration Detail
Figure 8 - Below Grade Installation
Figure 7 - Air Intake & Vent Pipe Attachment
Figure 9 - External Air Intake and Vent Systems
Figure 10 - Debris Screen Installation
Figure 12 - Vertical Concentric Terminal Location
Figure 13 - Wall Penetration Detail
VERTICAL DIRECT VENT SYSTEMS
Figure 14 - Debris Screen Installation
Figure 16 - Two Pipe Using Dormant Chimney
Figure 19 - Condensate Piping
CONDENSATE DRAIN
Figure 17 - Concentric Through the Roof
Figure 18 - Multiple Concentric Through the Roof
GENERAL PLUMBING GUIDELINES
Figure 20 - Relief Valve Piping
Pressure Relief Valve
Low Water Cut Off, LWCO
MULTIPLE BOILER PRIMARY LOOP
PRIMARY LOOP PLUMBING
SECONDARY LOOP PLUMBING
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Figure 24 - Multiple Boiler Installation
Figure 25 - Multiple Zones Using Circulators
Figure 26 - Multiple Zones Valves with Bypass Valve
Table 4 - Gas Pipe Capacity
GAS SUPPLY PIPING
Table 5 - Equivalent Pipe Length Chart
Figure 27 - Gas Supply Piping
Thermostat Installation
ELECTRICAL WIRING
Figure 28 - Basic Heating System Wiring
Multiple 4 Wire Zone Valves
Figure 30 - Multiple 4 Wire Zone Valves
GT INSTALLATION AND OPERATION INSTRUCTIONS
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GT INSTALLATION AND OPERATION INSTRUCTIONS
Models Taco SR504, Argo ARM 861 Series
Multiple Zone Pump Controller
Figure 33 - Boiler Ladder Diagram
GT INSTALLATION AND OPERATION INSTRUCTIONS
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Figure 34 - Boiler Connection Diagram
GT INSTALLATION AND OPERATION INSTRUCTIONS
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Figure 37 - 2100T Display Screen
SENTRY 2100T CONTROLLER
Figure 35 - Conventional Mode Operation Chart
Figure 36 - Reset Mode Operation Chart
Table 6 - Recommend System Temperatures
Figure 38 - Input Conversion Chart
Setting Sentry 2100T control
Recommended Settings
=200F, 93C - 70F, 21C /70F, 21C
Determining Reset Temperature HICalc
Figures 39 - Reset Curve For Res = 85 F, 29C
Figures 40 - Reset Curve For Res = 70 F, 21C
Natural Gas
BOILER SET UP
OPERATING INSTRUCTIONS
Table 7 - Normal Flue Gas Composition
Ignition System
Manifold Pressure Line Pressure Input Screw
Figure 41 - Gas Valve Layout, GT-150
Figure 42 - Gas Valve Layout, GT-400
Figure 43 - Operational Flow Chart
OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE OPERATING
TO TURN OFF GAS TO APPLIANCE
Input Rate
BOILER CHECKING & ADJUSTMENT
Gas Pressure Adjustment
Figure 44 - Burner Flame Thermostat Adjustment
Controls
BOILER MAINTENANCE
Heat Exchanger Cleaning
Burner Removal & Replacement
Figure 45 - Air Inlet Pipe Removal
WALL HUNG CONVERSION
Figure 47 - Air Inlet Pipe Installation
Aquastat High Limit
Solution
TROUBLE SHOOTING
Problem
Detected Problem
Indicates that the
Air Switch is Open
Air Switch is Closed
Indicates that the
Fan is on and
Ignition Sequence
not activated when
burner light is on
Sentry Controller
residence. This is not a warranty issue
the housing
warranty issue
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GT INSTALLATION AND OPERATION INSTRUCTIONS
Part Number
REPLACEMENT PARTS LIST
Part Number
Description
Part Number
REPLACEMENT PARTS LIST
Part Number
Description
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GT INSTALLATION AND OPERATION INSTRUCTIONS
WESTCAST, INC