INSTALLATION, OPERATING AND MAINTENANCE MANUAL
MODEL GT SERIES
Natural Or Propane 150,000 to 399,000 Btuh Input
gama ENERGY STAR
CONTENTS
BEFORE YOU START
BOILER RATINGS & CAPACITIES
High Altitude Operation
BOILER LOCATION
Figure 1- Input vs Elevation Graph
3.Un-pressurized,and gravity feed heating systems
4.Heating systems with very low pressures or flow
COMBUSTION AIR
GENERAL VENTING GUIDELINES
Service
Table 1 - Clearances
HORIZONTAL DIRECT VENT SYSTEMS
Figure 3- Vent Pipe To Boiler Attachment
Table 2 - Vent & Air Intake System Sizing
Number
Separate Air Intake and Vent Terminals
Figure 5 - Horizontal Terminal Locations
Figure 7 - Air Intake & Vent Pipe Attachment
Figure 8 - Below Grade Installation
Figure 6 - Wall Penetration Detail
Figure 12 - Vertical Concentric Terminal Location
Figure 10 - Debris Screen Installation
Figure 9 - External Air Intake and Vent Systems
VERTICAL DIRECT VENT SYSTEMS
Figure 14 - Debris Screen Installation
Figure 16 - Two Pipe Using Dormant Chimney
Figure 13 - Wall Penetration Detail
CONDENSATE DRAIN
Figure 17 - Concentric Through the Roof
Figure 18 - Multiple Concentric Through the Roof
Figure 19 - Condensate Piping
GENERAL PLUMBING GUIDELINES
Pressure Relief Valve
Figure 20 - Relief Valve Piping
MULTIPLE BOILER PRIMARY LOOP
PRIMARY LOOP PLUMBING
SECONDARY LOOP PLUMBING
Low Water Cut Off, LWCO
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Figure 24 - Multiple Boiler Installation
Figure 25 - Multiple Zones Using Circulators
Figure 26 - Multiple Zones Valves with Bypass Valve
GAS SUPPLY PIPING
Table 5 - Equivalent Pipe Length Chart
Figure 27 - Gas Supply Piping
Table 4 - Gas Pipe Capacity
Figure 28 - Basic Heating System Wiring
ELECTRICAL WIRING
Thermostat Installation
Multiple 4 Wire Zone Valves
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GT INSTALLATION AND OPERATION INSTRUCTIONS
Figure 30 - Multiple 4 Wire Zone Valves
GT INSTALLATION AND OPERATION INSTRUCTIONS
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Multiple Zone Pump Controller
Models Taco SR504, Argo ARM 861 Series
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GT INSTALLATION AND OPERATION INSTRUCTIONS
Figure 33 - Boiler Ladder Diagram
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GT INSTALLATION AND OPERATION INSTRUCTIONS
Figure 34 - Boiler Connection Diagram
SENTRY 2100T CONTROLLER
Figure 35 - Conventional Mode Operation Chart
Figure 36 - Reset Mode Operation Chart
Figure 37 - 2100T Display Screen
Figure 38 - Input Conversion Chart
Setting Sentry 2100T control
Recommended Settings
Table 6 - Recommend System Temperatures
Determining Reset Temperature HICalc
Figures 39 - Reset Curve For Res = 85 F, 29C
Figures 40 - Reset Curve For Res = 70 F, 21C
=200F, 93C - 70F, 21C /70F, 21C
BOILER SET UP
OPERATING INSTRUCTIONS
Table 7 - Normal Flue Gas Composition
Natural Gas
Manifold Pressure Line Pressure Input Screw
Figure 41 - Gas Valve Layout, GT-150
Figure 42 - Gas Valve Layout, GT-400
Ignition System
Figure 43 - Operational Flow Chart
TO TURN OFF GAS TO APPLIANCE
FOR YOUR SAFETY READ BEFORE OPERATING
OPERATING INSTRUCTIONS
BOILER CHECKING & ADJUSTMENT
Gas Pressure Adjustment
Figure 44 - Burner Flame Thermostat Adjustment
Input Rate
BOILER MAINTENANCE
Heat Exchanger Cleaning
Burner Removal & Replacement
Controls
WALL HUNG CONVERSION
Figure 47 - Air Inlet Pipe Installation
Aquastat High Limit
Figure 45 - Air Inlet Pipe Removal
TROUBLE SHOOTING
Problem
Detected Problem
Solution
Air Switch is Open
Air Switch is Closed
Indicates that the
Indicates that the
Ignition Sequence
not activated when
burner light is on
Fan is on and
residence. This is not a warranty issue
the housing
warranty issue
Sentry Controller
GT INSTALLATION AND OPERATION INSTRUCTIONS
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REPLACEMENT PARTS LIST
Part Number
Description
Part Number
REPLACEMENT PARTS LIST
Part Number
Description
Part Number
GT INSTALLATION AND OPERATION INSTRUCTIONS
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WESTCAST, INC