EVS Milling Machine | Southbend SB1027 instruction

9" X 48" EVS MILLING MACHINE

w/COOLANT SYSTEM & POWER FEED

MODEL SB1027

OWNER'S MANUAL

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!

Copyright © April, 2010

For Machines Mfg. Since 8/09

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Southbend SB1027 owner manual EVS Milling Machine

Contents

48 EVS Milling Machine Customer Service UpdatesScope of Manual Manual Feedback Table of Contents Parts About This Machine FeaturesForeword Capabilities SB1027 full view identification Full View Identification SB1027 drive system and headstock identification Drive System, Headstock, & Control Panel Identification Machine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Milling Machine Safety Things Youll Need Preparation Overview Inventory Unpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location To lift and move the mill Lifting & Moving Leveling Leveling & Mounting Bolting to Concrete Floors To install the ball handles AssemblyBall Handles Axis Crank Splash Pan & Coolant Return Hoses Way Covers To connect the mill to power Power ConnectionInitial Lubrication To test run the machine Test Run Location of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch To perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In A typical milling operation, the operator does the following Operation Overview Control Panel Table Locks Table MovementGraduated Index Rings To operate the X-axis power feed Axis Power Feed Tilting Head Head Movement Tramming Spindle Rotating Head Tools Needed Qty To tram the spindle to the table Table Top View Moving Ram Back and Forth Ram MovementRotating Ram Setting Spindle Speed Range Setting Spindle SpeedDetermining Spindle Speed To set the spindle speed range Using the Coarse Downfeed Handle Setting Spindle SpeedDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed Handwheel To use the auto-downfeed system Using the Auto-Downfeed System Positions of the auto-downfeed rate Selector Spindle Brake Loading Tooling Loading/Unloading ToolingUnloading Tooling Before Beginning Operations Maintenance Schedule Machine StorageOngoing Daily, After Operations SB1027 Month/Year Lubrication CleaningUnpainted & Machined Surfaces Table Ways One-Shot Oiler Quill Headstock Gearing Speed Range Bearing Sleeve Ram WaysHead & Ram Rack & Pinion Gear To lubricate the power feed gears Power Feed GearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Checking Coolant Level Coolant ReservoirTo check the coolant level To change the coolant Changing Coolant Disconnect Mill from Power Adjusting Gibs Adjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew Backlash To re-tension the belts Belt Tensioning Symptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety Instructions Upper Electrical Panel Freq drive wiring Lower Electrical Panel Electrical panel wiring Control panel wiring Control Panel Wiring Electrical Component Pictures Control panel wiring Headstock Description Headstock Parts List Indicator ROD Lock Knob Quill Gearbox Description Gearbox Parts List Belt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List 736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot Oiler Threaded Hose Clamp 3/4 Coolant System Electric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts List Tools Machine Labels a 220V 1PH Label Machine Labels B R R a N T Y Southbendlathe.com