Technical Reference Manual
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Acknowledgments
Preface
Who Should Use This Manual
How to Use This Manual
Conventions
Abbreviations
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Contents
Mounting the CS4000 Mini Controller with Ethernet
Connector Pinout Definitions
Setting Up Visual Supervisor for an Ethernet Network
Using Ethernet Network Cables
Setting Up Visual Supervisor for a 485 Network
Index-1
Figures
Tables
Procedures
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1. Overview
Receiving, Sending and Storing Data
Using Ethernet
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Using a 485 Network using SDLC
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Using the RS-232Serial Port
Using an Interbus-SDigital I/O Module
Using the Siemens 3964R Barcode Protocol
Deciding How to Set Up the Controller
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2. Think Safety First
General Machine Safety
Electrical Safety
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3. Identifying the Components
Front Panel
LED Display
Parameter Set Switch
Access Screws
Top and Bottom Panel
AC Power Cord
Interbus-SI/O Connector
I/O Connector
Tool Connector
RS-422Connector
Ethernet Connector
Printer/Barcode Connector
SDLC I/O Network Connector
RS-232Connector
Enclosure Interior
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Tool Control Module
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Servo Amplifier
Device Control Module
Backplane
Backplane Fuses
Address Switches
I/O Board
Power Supply
Ethernet Interface Card
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Interbus-SModule
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Ground Fault Circuit Interrupter
Fuses
4.Installing the CS4000 Mini Controller with Ethernet
Mounting the CS4000 Mini Controller with Ethernet
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Power and Connection-Requirements
Meeting the AC Input Power Requirements
Grounding
I/O Wiring
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Connector Pinout Definitions
RS-422Connector
Tool Control Module (TCM) Network Connector
RS-232Connector
Printer/Barcode Connector
Interbus-S“IN” Connector
Interbus-S“OUT” Connector
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5. Setting Up the Ethernet
Programming the Ethernet Interface Card
Procedure 5-1.Programming the Ethernet Interface Card
4.Insert one of the female connectors on the null modem cable (part number
6.Install jumper, J1, labeled “Prog” on the Ethernet interface card
7.Turn ON power to the controller
8.Start the TINI Ethernet Interface Flash Utility
Select the
om Port
pen COM Port
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10.Flash the application file to the Ethernet interface card
ash
lash TINI…
pen
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12.Confirm or change the IP address, subnet mask and default gateway
a.Click on the IP Address:, Subnet Mask:, or Default Gateway: field
xit
lose COM Port
14.Close the CS4000 Mini Controller with Ethernet enclosure door
15.Turn OFF power to the controller
Procedure 5-2.Editing Application Information
3.Select the Ip Address tab
Ip Address
4.To change the IP address, subnet mask and/or default gateway:
a.Click on the IP Address:, Subnet Mask: or Default Gateway: field
5.Select the Comm Options tab
Comm Options
6.To change the communication options:
Setting Up Visual Supervisor for an Ethernet Network
Editing VSMain.ini for an Ethernet Network
Procedure 5-3.Editing VSMain.ini for an Ethernet Network
Using Ethernet Network Cables
Testing the Ethernet Network
Procedure 5-4.Testing the Network From A Laptop Computer
ame:
con:
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4.Specify the communications port settings. See Figure
its per second:
ata bits:
arity:
top bits:
6.Login to the attached Ethernet interface card
Enter
8.Repeat Step 7 for every IP address that you want to test
9.When you are finished testing the network, logout of Hyperterminal
Procedure 5-5.Testing the Network From A Host Computer
3.Repeat Step 2 for every IP address you want to test
4.When you are finished testing the network, exit the command prompt window
Testing Ethernet Network Cables
6. Setting Up the 485 Network
Installing the SDLC Card
Setting Up Visual Supervisor for a 485 Network
Editing VSMain.ini for a 485 Network
Procedure 6-1.Editing VSMain.ini for a 485 Network
4.When you are finished editing VSMain.ini, save your changes and exit Notepad
Assigning A Network Address
Switch
Binary Number
To set the following
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Procedure 6-2.Setting the Address for the Controller
Using 485 Network Cables
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7. Setting Up the RS-232Link
Setting Up Visual Supervisor
Using RS-232Cables
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8. Maintenance/Troubleshooting
Replacement Parts
Replacing Main Power Fuses
Replacing Backplane Fuses
Cleaning the Enclosure Window
Troubleshooting
RS-422(Siemens 3964R) Interface
Application Program Interface (API)
9. Technical Information
Assembly Drawing
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Index
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Part Number: