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SPX Cooling Technologies CS4000 RS-422Connector, Ethernet Connector, Printer/Barcode Connector, SDLC I/O Network Connector, RS-232Connector, Ground Fault Circuit Interrupter

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Chapter 3. Identifying the Components

Tool cables are available in lengths of:

•3 ft / 0.91 m (part number 51-3066-0003)

•6 ft / 1.83 m (part number 51-3066-0006)

•10 ft / 3.05 m (part number 51-3066-0010)

•15 ft / 4.57 m (part number 51-3066-0015)

•30 ft / 9.14 m (part number 51-3066-0030)

•50 ft / 15.24 m (part number 51-3066-0050)

•70 ft / 21.34 m (part number 51-3066-0070)

RS-422 Connector

The 10-position male asynchronous RS-422 serial I/O connector enables the controller to receive a barcode read by a scanner. The RS-422 communications currently supports the Siemens 3964R barcode protocol.

Ethernet Connector

The RJ-45 Ethernet connector enables the controller to communicate and send data to and from a host device on the same Local Area Network (LAN) using standard Ethernet protocols (Transmission Control Protocol/Internet Protocol, TCP/IP). Refer to Chapter 4. Installing the CS4000 Mini Controller with Ethernet for details.

Printer/Barcode Connector

The nine-position asynchronous RS-232-compatible serial output connector allows you to use a printer. The printer can be used to generate hard copies of torque, or torque and angle readings, system configuration information, or statistical data upon command from the controller. This port can also be used to receive barcode information.

SDLC I/O Network Connector

The 10-position female RS-485 connector enables a permanent network connection to and from the controller, other controllers in the network and a permanently connected computer.

RS-232 Connector

The nine-position asynchronous RS-232 compatible serial output connector allows you to use a laptop computer. The laptop computer can be running the Visual Supervisor software program, the Ethernet Interface Flash Utility, or other program that allows you to program (also referred to as ‘flash’) the latest Device Control Module and Tool Control Module firmware into the controller.

Ground Fault Circuit Interrupter

The 250V Ground Fault Circuit Interrupter (GFCI) (part number 13-20-2000) is a safety device, approved by Underwriters Laboratories, that is designed to protect you from potentially dangerous electrical shock.

May 2002

T-38324-A

Page 3-5

Contents

Technical Reference Manual 24-Hour Technical Support Toll Free: Please Note: Page Acknowledgments Preface Who Should Use This Manual How to Use This Manual Conventions Abbreviations Page Contents Mounting the CS4000 Mini Controller with Ethernet Connector Pinout Definitions Setting Up Visual Supervisor for an Ethernet Network Using Ethernet Network Cables Setting Up Visual Supervisor for a 485 Network Index-1 Figures Tables Procedures Page 1. Overview Receiving, Sending and Storing Data Using Ethernet Page Using a 485 Network using SDLC Page Using the RS-232Serial Port Using an Interbus-SDigital I/O Module Using the Siemens 3964R Barcode Protocol Deciding How to Set Up the Controller Page 2. Think Safety First General Machine Safety Electrical Safety Page 3. Identifying the Components Front Panel LED Display Parameter Set Switch Access Screws Top and Bottom Panel AC Power Cord Interbus-SI/O Connector I/O Connector Tool Connector RS-422Connector Ethernet Connector Printer/Barcode Connector SDLC I/O Network Connector RS-232Connector Enclosure Interior Page Tool Control Module Page Servo Amplifier Device Control Module Backplane Backplane Fuses Address Switches I/O Board Power Supply Ethernet Interface Card Page Interbus-SModule Page Ground Fault Circuit Interrupter Fuses 4.Installing the CS4000 Mini Controller with Ethernet Mounting the CS4000 Mini Controller with Ethernet Page Power and Connection-Requirements Meeting the AC Input Power Requirements Grounding I/O Wiring Page Page Page Page Page Connector Pinout Definitions RS-422Connector Tool Control Module (TCM) Network Connector RS-232Connector Printer/Barcode Connector Interbus-S“IN” Connector Interbus-S“OUT” Connector Page 5. Setting Up the Ethernet Programming the Ethernet Interface Card Procedure 5-1.Programming the Ethernet Interface Card 4.Insert one of the female connectors on the null modem cable (part number 6.Install jumper, J1, labeled “Prog” on the Ethernet interface card 7.Turn ON power to the controller 8.Start the TINI Ethernet Interface Flash Utility Select the om Port pen COM Port Page 10.Flash the application file to the Ethernet interface card ash lash TINI… pen Page 12.Confirm or change the IP address, subnet mask and default gateway a.Click on the IP Address:, Subnet Mask:, or Default Gateway: field xit lose COM Port 14.Close the CS4000 Mini Controller with Ethernet enclosure door 15.Turn OFF power to the controller Procedure 5-2.Editing Application Information 3.Select the Ip Address tab Ip Address 4.To change the IP address, subnet mask and/or default gateway: a.Click on the IP Address:, Subnet Mask: or Default Gateway: field 5.Select the Comm Options tab Comm Options 6.To change the communication options: Setting Up Visual Supervisor for an Ethernet Network Editing VSMain.ini for an Ethernet Network Procedure 5-3.Editing VSMain.ini for an Ethernet Network Using Ethernet Network Cables Testing the Ethernet Network Procedure 5-4.Testing the Network From A Laptop Computer ame: con: Page 4.Specify the communications port settings. See Figure its per second: ata bits: arity: top bits: 6.Login to the attached Ethernet interface card Enter 8.Repeat Step 7 for every IP address that you want to test 9.When you are finished testing the network, logout of Hyperterminal Procedure 5-5.Testing the Network From A Host Computer 3.Repeat Step 2 for every IP address you want to test 4.When you are finished testing the network, exit the command prompt window Testing Ethernet Network Cables 6. Setting Up the 485 Network Installing the SDLC Card Setting Up Visual Supervisor for a 485 Network Editing VSMain.ini for a 485 Network Procedure 6-1.Editing VSMain.ini for a 485 Network 4.When you are finished editing VSMain.ini, save your changes and exit Notepad Assigning A Network Address Switch Binary Number To set the following Page Procedure 6-2.Setting the Address for the Controller Using 485 Network Cables Page 7. Setting Up the RS-232Link Setting Up Visual Supervisor Using RS-232Cables Page 8. Maintenance/Troubleshooting Replacement Parts Replacing Main Power Fuses Replacing Backplane Fuses Cleaning the Enclosure Window Troubleshooting RS-422(Siemens 3964R) Interface Application Program Interface (API) 9. Technical Information Assembly Drawing Page Page Page Page Page Index Page Part Number: