Chapter 4. Installing the CS4000 Mini Controller with Ethernet

 

 

 

Table 3-1. 19-Position Remote I/O Connector Pinout Signal Names and Descriptions (Continued)

 

 

 

 

 

 

 

Pin

Signal

Description

 

 

 

 

 

 

 

R

Synchronization in/out

This bi-directional signal is used for synchronizing two or more spindles

 

 

 

(White/Orange wire - internal)

in a multi-spindle fastening application. It is connected to both the

 

 

 

(Orange/Red wire - external)

synchronization output (Discrete output #8) and the synchronization input

 

 

 

 

(Discrete input #6).

 

 

 

 

If Sync is set to On, the synchronization output becomes active when a

 

 

 

 

fastening cycle is started. When the nutrunner output torque reaches the

 

 

 

 

Control Reference level, the synchronization output is de-activated. At

 

 

 

 

the same time, the state of the synchronization input is sampled. If it is

 

 

 

 

still active because some other spindle has not reached the

 

 

 

 

synchronization level yet, it stops the nutrunner and waits for the

 

 

 

 

synchronization input to become inactive. Afterwards, it re-starts the

 

 

 

 

nutrunner and finishes the fastening cycle.

 

 

 

 

This pin should be connected to the synchronization in/out pin of all other

 

 

 

 

spindles for which synchronization is desired.

 

 

 

 

NOTE: This feature only functions when JP8 and JP9 are set to

 

 

 

 

defaults.

 

 

S

Output common

This pin is connected to the negative terminal (-) of the internal 24VDC

 

 

 

(White/Brown wire - internal)

I/O power supply and is normally used as the common connection for the

 

 

 

(Blue/white wire - external)

output signals.

 

 

 

 

 

 

 

T

CS4000 +24 VDC

This pin (and pin H) is connected to the positive (+) terminal of the

 

 

 

(Blue wire - internal)

internal 24VDC I/O power supply and is normally used as the common

 

 

 

(Black/Red wire - external)

connection for the input signals.

 

 

 

 

 

 

 

U

Discrete output #7*

Pins U and J, K, L, M, N, and P are the programmable discrete outputs.

 

 

 

(Brown wire - internal)

Any one of these outputs will become active when its programmed output

 

 

 

(White/Red wire - external)

function becomes true. The functions of these outputs are set with VS

 

 

 

 

set output.

 

 

V

Synchronization common

This is the common connection for the synchronization input/output. It

 

 

 

(Violet wire - internal)

should be connected to the synchronization common pin of all other

 

 

 

(Blue/Red wire - external)

spindles for which synchronization is desired.

 

 

 

 

 

 

*Early units have these outputs fixed in the software. Units with KDM software 2.5 or later have configurable outputs.

NOTE: Active means an input is connected to +24VDC. Inactive means an input is either not wired or is wired to common.

May 2002

T-38324-A

Page 4-7

Page 52
Image 52
SPX Cooling Technologies CS4000 manual Defaults

CS4000 specifications

The SPX Cooling Technologies CS4000 is an advanced cooling tower designed to meet the demanding needs of industrial applications while providing energy-efficient operation and optimized performance. This innovative cooling solution ensures effective heat rejection, making it an essential component in various sectors including power generation, chemical processing, and manufacturing.

One of the standout features of the CS4000 is its robust construction. Built to withstand harsh environmental conditions, the tower is crafted from high-quality materials that promote durability and longevity. The modular design facilitates easier transportation, installation, and maintenance, significantly reducing operational downtime. The CS4000 also boasts an attractive, low-profile design that minimizes its environmental footprint.

The CS4000 employs advanced thermal performance technologies. With its counterflow configuration, the cooling tower maximizes heat exchange between water and air, optimizing efficacy. The design allows for increased air intake and efficient water distribution, leading to superior cooling capacity. High-efficiency fill media enhances the heat transfer surface area, ensuring that the heat rejection process operates at peak efficiency.

In terms of energy efficiency, the CS4000 incorporates variable frequency drives (VFDs) which regulate fan speed based on real-time cooling demands. This feature significantly reduces energy consumption and operational costs while maintaining performance during fluctuating load conditions. The efficient fan design minimizes noise levels, making it suitable for use in noise-sensitive environments.

Maintenance is made simple with the CS4000, thanks to its easy-access panels and components. Regular cleaning and servicing can be performed with minimal labor effort, extending the tower's operational life. The system is engineered for easy adaptation, allowing for upgrades or modifications as cooling needs change over time.

Incorporating advanced control technologies, the CS4000 can integrate with Building Management Systems (BMS) for seamless operation and monitoring. This capability allows for real-time data collection regarding performance parameters, providing users with critical insights into operational efficiency and potential maintenance issues.

In summary, the SPX Cooling Technologies CS4000 is a powerful, energy-efficient cooling tower designed for industrial applications. Its robust construction, advanced thermal performance, energy-efficient operation, and ease of maintenance make it a leading choice for businesses seeking reliable cooling solutions in a wide array of settings.