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| Chapter 4. Installing the CS4000 Mini Controller with Ethernet |
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| Table |
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| Pin | Signal | Description |
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| R | Synchronization in/out | This |
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| (White/Orange wire - internal) | in a |
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| (Orange/Red wire - external) | synchronization output (Discrete output #8) and the synchronization input |
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| (Discrete input #6). |
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| If Sync is set to On, the synchronization output becomes active when a |
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| fastening cycle is started. When the nutrunner output torque reaches the |
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| Control Reference level, the synchronization output is |
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| the same time, the state of the synchronization input is sampled. If it is |
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| still active because some other spindle has not reached the |
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| synchronization level yet, it stops the nutrunner and waits for the |
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| synchronization input to become inactive. Afterwards, it |
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| nutrunner and finishes the fastening cycle. |
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| This pin should be connected to the synchronization in/out pin of all other |
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| spindles for which synchronization is desired. |
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| NOTE: This feature only functions when JP8 and JP9 are set to |
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| defaults. |
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| S | Output common | This pin is connected to the negative terminal |
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| (White/Brown wire - internal) | I/O power supply and is normally used as the common connection for the |
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| (Blue/white wire - external) | output signals. |
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| T | CS4000 +24 VDC | This pin (and pin H) is connected to the positive (+) terminal of the |
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| (Blue wire - internal) | internal 24VDC I/O power supply and is normally used as the common |
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| (Black/Red wire - external) | connection for the input signals. |
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| U | Discrete output #7* | Pins U and J, K, L, M, N, and P are the programmable discrete outputs. |
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| (Brown wire - internal) | Any one of these outputs will become active when its programmed output |
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| (White/Red wire - external) | function becomes true. The functions of these outputs are set with VS |
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| set output. |
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| V | Synchronization common | This is the common connection for the synchronization input/output. It |
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| (Violet wire - internal) | should be connected to the synchronization common pin of all other |
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| (Blue/Red wire - external) | spindles for which synchronization is desired. |
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*Early units have these outputs fixed in the software. Units with KDM software 2.5 or later have configurable outputs.
NOTE: Active means an input is connected to +24VDC. Inactive means an input is either not wired or is wired to common.
May 2002 | Page |