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CS4000 manual This page is left blank intentionally
Models:
CS4000
1
103
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106 pages
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Troubleshooting
Install
Warranty
Wiring
Setting Up the Ethernet
Assembly Drawing
Defaults
Updating Application Settings
Cleaning the Enclosure Window
How to
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CS4000 Mini Controller with Ethernet
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Page
9-6
T-38324-A
PRELIMINARY DRAFT
39-30-38324
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Contents
Technical Reference Manual
CS4000 Mini Controller with Ethernet
Hour Technical Support Toll Free
Please Note
Limited Warranty
Acknowledgments
Preface
How to Use This Manual
Who Should Use This Manual
Conventions
Ieee
Abbreviations
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Contents
Mounting the CS4000 Mini Controller with Ethernet
Index-1
Figures
Tables
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Receiving, Sending and Storing Data
Overview
Using Ethernet
Network Hub
Using a 485 Network using Sdlc
LAN
Using an Interbus-S Digital I/O Module
Using the RS-232 Serial Port
Deciding How to Set Up the Controller
Using the Siemens 3964R Barcode Protocol
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Think Safety First
Wear Approved Safety Glasses AT ALL Times
General Machine Safety
Electrical Safety
CS4000 Mini Controller with Ethernet
Identifying the Components
LED Display
Front Panel
Interbus-S I/O Connector
Parameter Set Switch
Access Screws
AC Power Cord
Tool Connector
Connector
Sdlc I/O Network Connector
RS-422 Connector
Ethernet Connector
Printer/Barcode Connector
Fuses
Enclosure Interior
Identifying the Components
Front View of the TCM 38324-A 39-30-38324
Tool Control Module
Tach Gain Speed Trim
Device Control Module
Servo Amplifier
CS4000 Mini Controller with Ethernet Backplane
Backplane
Backplane Fuses
Address Switches
Board
Power Supply
10shows the Ethernet interface card and its sub-components
Ethernet Interface Card
Description of Ethernet Interface Card LEDs
OUT
Interbus-S Module
2describes the LEDs
Fuses
Ground Fault Circuit Interrupter
Mounting the CS4000 Mini Controller with Ethernet
Installing the CS4000 Mini Controller with Ethernet
CS4000 Mini Controller with Ethernet Dimensions
Power/Connection Requirements
Power and Connection-Requirements
Grounding
Meeting the AC Input Power Requirements
Black wire external
Wiring
Red wire internal
Defaults
Remote Input Circuit Schematics
Installing the CS4000 Mini Controller with Ethernet
CS4000 Mini Controller with Ethernet
Tool Connector
Connector Pinout Definitions
Connector
Printer/Barcode Connector
RS-422 Connector
Tool Control Module TCM Network Connector
RS-232 Connector
Interbus-S OUT Connector
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Programming the Ethernet Interface Card
Setting Up the Ethernet
Procedure 5-1. Programming the Ethernet Interface Card
Setting Up the Ethernet
Click OK
Establishing a Successful Connection via COM1
Flash the application file to the Ethernet interface card
Error Message Displayed when the Attempted Connection Fails
38324-A 39-30-38324
May 38324-A
Procedure 5-2. Editing Application Information
Updating Application Settings
Select the Ip Address tab
Select the Comm Options tab
Setting Up Visual Supervisor for an Ethernet Network
Editing VSMain.ini for an Ethernet Network
Open VSMain.ini using Notepad
Procedure 5-3. Editing VSMain.ini for an Ethernet Network
Ethernet RJ-45 Modular Jack Pinout
Using Ethernet Network Cables
Procedure 5-4. Testing the Network From a Laptop Computer
Testing the Ethernet Network
CS4000 Mini Controller with Ethernet
18. Select Communications Port May 38324-A
Specify the communications port settings. See Figure
Login to the attached Ethernet interface card
Tini
21. Opening the Command Prompt Window May 38324-A
Procedure 5-5. Testing the Network From a Host Computer
Testing Ethernet Network Cables
Installing the Sdlc Card
Setting Up the 485 Network
Setting Up Visual Supervisor for a 485 Network
Editing VSMain.ini for a 485 Network
VSMain.ini configured for a 485 Network 38324-A 39-30-38324
Communications Detachable=0 #Ports=1 CommOcx1=SDLC
Procedure 6-1. Editing VSMain.ini for a 485 Network
Assigning a Network Address
Switch Binary Number
Address 5, 6, 7
Procedure 6-2. Setting the Address for the Controller
Using 485 Network Cables
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Setting Up Visual Supervisor
Setting Up the RS-232 Link
Using RS-232 Cables
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Replacement Parts
Maintenance/Troubleshooting
Cleaning the Enclosure Window
Replacing Main Power Fuses
Replacing Backplane Fuses
Ethernet Network
Troubleshooting
Application Program Interface API
RS-422 Siemens 3964R Interface
Technical Information
Assembly Drawing
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Technical Information
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Technical Information
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Index
Index-2 38324-A 39-30-38324
Part Number