State Industries GPX, GSX, GS6 manual No HOT Water, Insufficient HOT Water, Water Leakage

Models: GPX GS6 GSX

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TROUBLESHOOTING QUICK REFERENCE

IMPORTANT: Before performing any test, check the area around the water heater for any source of a flammable vapor (i.e gasoline, paint thinners, etc.) If any sources are found do not proceed until they are removed.

PROBLEM

POSSIBLE CAUSE

TEST / CORRECTIVE ACTION

NO HOT WATER:

Insufficient Combustion Air or Venting Issues – combustion chamber thermal cut off tripped.

Pilot will not light

Pilot will not remain lit when top gas control knob is released

Burner will not light or remain lit.

Follow the steps on pp 18 – 19. Always check and clean the base ring filter and the flame arrestor.

Check gas supply/Bleed air from gas line/turn gas on.

Test thermocouple and gas control valve/ thermostat as described on pp 20-21.

Low gas pressure – check as described on p

18.Insufficient combustion air – follow steps on pp 18 -19.

INSUFFICIENT HOT WATER:

Water heater improperly sized to meet hot water demands

Compare hot water requirements with the capacity of the water heater. See sizing guide on p. 25. You may also use the volume test on page 34 to analyze your hot water needs. If necessary, install a water heater with greater capacity.

Gas Control Valve/Thermostat set

Turn temperature dial to desired temperature

too low

as described on p. 24

Sediment or lime in the tank

Drain (p. 17). Determine if water treatment is

 

needed (p. 29).

WATER LEAKAGE:

Condensation

Dripping Temperature & Pressure Relief Valve

Adjust the thermostat setting (p 24).

Check water supply pressure.

In closed systems, the supply pressure should not exceed 80 psi (in a 24 hour cycle). If the pressure exceeds 80 psi, install a pressure reducing valve in combination with a properly sized thermal expansion tank (pp. 35-36 & 37).

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State Industries GPX, GSX, GS6 manual No HOT Water, Insufficient HOT Water, Water Leakage