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30F to 65F installation manual Page, SMC Series Chillers
Models:
30F to 65F
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Troubleshooting
Specification
Install
Parts list
Error codes
Charts and Figures
Maintenance
the problem if high pressure recurs
Auto-TuningSMC Series Chillers
5-2Setting the Process Water Temperature
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Figure 4: SMC Cast Iron Centrifugal Pump Curve 1/3 hp (0.249 kW)
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SMC Series Chillers
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Contents
OPERATION AND INSTALLATION MANUAL
SMC SERIES AIR COOLED PORTABLE WATER CHILLERS
OR OPERATE EQUIPMENT
Sterling, Inc. 2003 All Rights Reserved
Effective
Part Number
Bulletin SC2-615A.4
Safety Considerations
Table of Contents
Chiller Installation
1 General Information
Sequence of Operation
Startup Checklists
Routine Maintenance
Troubleshooting Guide
Microprocessor Control
Charts and Figures
General Information
1-1Introduction
1-2Necessary Documents
1-3Models Covered
Power Cord
1-4Available Options
1-5Uncrating Your New Chiller
Special Pumps
1-6In the Event of Shipping Damages
1-7If the Shipment is Not Complete
1-8If the Shipment is Incorrect
1-9Returns
Page
SMC Series Chillers
Figure 1 SMC050 Process Pump Curves
Figure 2 SMC100 Process Pump Curves
Figure 3 SMC150 Process Pump Curves
SMC Series Chillers
Page
SMC Series Chillers
Figure 5 SMC Series Chiller Specifications
SMC Series Chillers
Page
1-1/2
Chiller Installation
2-1Electrical Connections
2-2Process Water Connections
To Process
PCA Ambient Temperature Ranges
2-3PCA Condenser Air Supply
2-4Water Reservoir
Process Water Bypass
30% Ethylene Glycol 20% Percent by Volume 10% 0%
Chilled Water Operating Temperature F Set Point
Normal Operating Range between 30F - 70F
Figure 6 Ethylene Glycol Curve
2-5Overhead Process Considerations
of 1-inch 2.5 cm pipe Figure 7 Overhead Piping
Sequence of Operation
3-1Chilled Water Circuit
3-2Refrigeration Circuit
Figure 9, Figure 10, and Figure
the problem if high pressure recurs
3-3High Pressure Cutout
3-4Low Pressure Cutout
3-5Remote Start/Stop Interlock
Figure 8 SMC Component Identification
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SMC Series Chillers
SMC Series Chillers
Page
Refrigeration lines
Chilled water piping
Page
SMC Series Chillers
Discharge line
SMC Series Chillers
Page
Air-cooledcondenser Discharge line
Startup Checklists
4-2SMC Pre-StartupChecklist
4-3PCA Startup Checklist
4-1Introduction
4-4SMC Water Circuit Pressure Drop Table
Model
Gallons per minute
Liters per minute
5-2Setting the Process Water Temperature
5-3LED Indicators
Microprocessor Control
5-1Introduction
OUT2 LED
MANU LED
STOP LED
E5CK
5-4Temperature Controller Keys
RMT LED
AT LED
SUB1 LED
5-5 Auto-TuningSMC Series Chillers
the Sterling Service Department
Down Key
Up Key
5-6Optional Communications
Standard Omron Protocol
6-1Indicator Lights
6-2Switches
POWER
Optional Graphic Panel
Portable Chiller
PC Series
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SMC Series Chillers
Routine Maintenance
7-2Condenser Maintenance
7-1Lubrication
Figure 15 Typical SMC Wiring Schematic
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SMC Series Chillers
SMC Series Chillers
Page
1MTR
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SMC Series Chillers
Troubleshooting Guide
Problem
Solution
Cause
Problem
Solution
Cause
Pump runs, compressor
PCA Unit Parts List
Part Number
Part Description
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SMC Series Chillers
SMC Series Chillers
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Technical Assistance
Page
SMC Series Chillers
Service Department
Parts Department
Sales Department
Contract Department