Sylvania 1000 The installation is complete. Congratulations!

8-2
P/N:4809628
©2003 Paxton Automotive
All Rights Reserved, Intl.Copr. Secured
05JUN03 v2.1 MusGT(4809628 v2.1)
BYPASS
TUBE
PLASTIC
FUEL PUMP
OUTLET
MANIFOLD
FUEL
OUTLET
HOSE
FUEL PUMP OUTLET
PUMP CANISTER
Fig. 8.2-a
M. Remove the screen from the bottom of the
canister assembly being careful not to punc-
ture flapper valve. (See Fig. 8.2-b.)
N. Reinstall the fuel tank, reconnect the fuel
filter inlet line, reattach the fuel filler neck,
and reinstall the fuel pump.
O. Turn the ignition key on and check for fuel
leaks.
The installation is complete.
Congratulations!
Fig. 8.2-b
A. Raise the rear of the car and support it with
jack-stands.
B. Open the fuel door and remove the fuel-cap
and the three filler neck screws using a
10mm socket.
C. Remove the fuel filter inlet line with a 3/8
springlock tool.
D.With the weight of the fuel tank supported
with a jack, remove the bolts securing the
two fuel tank straps.
E. Slowly lower the fuel tank, allowing it to
lean over with the filler side up, until the
electrical connections leading to the center
mounted fuel pump are revealed. Disconnect
these two electrical connections.
F. Remove the six bolts securing the fuel pump
access cover (on top of the fuel tank) with
an 8mm wrench. Depress the two clips
securing the plastic fuel pump enclosure and
slide it out of the tank. The fuel sender float
is attached to the fuel pump enclosure and
must be handled with care. Ensure that the
tank has been lowered enough to remove the
fuel pump enclosure.
G. Remove the two screws securing the plastic
fuel pump outlet manifold to the enclosure
cap. Pull the manifold up and away from the
fuel pump. (See Fig. 8.2-a.)
H. Remove the three screws securing the fuel
pump enclosure’s cover using a 3/16 nut-
driver and remove the cover.
8.1 IN-TANK FUEL PUMPINSTALLATION (2001-2002 Models Only), cont’d.
8.2 IN-TANK FUEL PUMPINSTALLATION (2003 Models Only)
I. Remove the stock fuel pump from its enclo-
sure. Separate the rubber pump support from
beneath the filter and install it on the sup-
plied pump. Secure the support with the new
filter provided.
J. Using the supplied fuel pump, reassemble
the fuel pump assembly and canister with
cap.
K. Reinstall the canister assembly into the fuel
tank and reattach the electrical connections.
L. Reinstall the fuel tank, reconnect the fuel fil-
ter inlet line, reattach the fuel filler neck and
reinstall the fuel cap.
M. Turn the ignition key on and check the fuel
pump for leaks.