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Thermal Comfort 3000 manual Auxiliary Transformer T3 Assembly Replacement, Do not damage Heatsink

Models: 3000

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PTC Resistor Assembly

Q1

A-01089

Main Heatsink

 

17.Remove the four screws securing the Switching Transistor module to the Main Heatsink.

18.Pry between the Main Heatsink and the faulty Switching Transistor Assembly until it slides eas- ily.

19.Remove the faulty Switching Transistor Assem- bly from the unit by sliding it towards the center of the Main Heatsink.

CAUTION

DO NOT damage Heatsink.

20.If the transistor thermstrate was not removed with the transistor, it must be removed.

21.Clean the old transistor thermstrate from the tran- sistor mounting area. Verify that the Heatsink sur- face under the transistor is smooth and free of de- fects.

22.Install the replacement Transistor Thermstrate and the Switching Transistor Assembly by reversing the above procedure and noting the following:

•Place the replacement Transistor Thermstrate onto the Main Heatsink at the Switching Tran- sistor mounting location.

•Depending on the style of the replacement Switching Transistor connect the wires per one of the following Figures:

Wire #84

Wire #83

BX

 

E

B

 

Q1

 

A-01086

Wire #82

 

Wire Connections (Q1 With E Terminal)

Wire #83

BX

B

Wire #84

Q1

A-01087

Wire #82

 

Wire Connections (Q1 Without E Terminal)

•The metric screws supplied with the Switching Transistor are to be used for the transistor wire connections. Small metric screws are to be torqued to 12 in-lbs (1.4 Nm). Larger metric screws are to be torqued to 26 in-lbs (2.9 Nm).

B.Auxiliary Transformer (T3) Assembly Replacement

1.Remove the Left Side Panel per Section 5.04-B.

2.Disconnect the wiring connector from the wiring harness at the Auxiliary Transformer Assembly.

3.Remove the two mounting screws securing the Auxiliary Transformer Assembly to the Upper Chassis/Gauge Assembly.

4.Remove the Auxiliary Transformer Assembly from the unit.

5.Install the replacement Auxiliary Transformer As-

sembly by reversing the above procedure.

REPLACEMENT PROCEDURES

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Manual 0-2533

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Thermal Comfort 3000 manual Auxiliary Transformer T3 Assembly Replacement, Do not damage Heatsink
Page 45 Page 47

3000 specifications

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