C. Pressure Gauge Replacement

NOTE

Both the Plasma and Secondary gauges are replaced in the same manner

1.Remove the Top Panel per Section 5.04-B.

2.Disconnect the wiring tho the desired Pressure Switch.

3.Remove the Pressure Switch from the desired Pres- sure Gauge Assembly.

4.Disconnect the input gas Hose Assembly from the fitting at the Pressure Gauge.

5.Remove the fitting(s) from the Pressure Gauge.

6.Remove the nut and clamp Securing the Pressure Gauge Assembly to the Upper Chassis/Gauge Assembly.

7.Slide the Pressure Gauge out of the Upper Chas- sis/Gauge Assembly.

8.Reinstall the replacement Pressure Gauge Assem- bly by reversing the above procedure.

NOTE

Be sure that the Pressure Gauge orientation is cor- rect when installed. The 80 PSI mark should be at the twelve o'clock position.

D.Coolant Pressure Gauge Replacement

1.Remove the Top Panel per Section 5.04-B.

2.Disconnect the Coolant Hose Assembly from the fitting at the Pressure Gauge.

3.Remove the fitting(s) from the Pressure Gauge.

4.Remove the nut and clamp Securing the Pressure Gauge Assembly to the Upper Chassis/Gauge Assembly.

5.Slide the Pressure Gauge out of the Upper Chas- sis/Gauge Assembly.

6.Reinstall the replacement Pressure Gauge Assem- bly by reversing the above procedure.

NOTE

Be sure that the Pressure Gauge orientation is cor- rect when installed. The 80 PSI mark should be at the twelve o'clock position.

E. Pressure Switch Replacement

NOTE

Both the Plasma and Secondary Pressure Switches are replaced in the same manner

1.Remove the Top Panel per Section 5.04-B.

2.Disconnect the two wires connected to the Pres- sure Switch Assembly.

3.Remove the assembly from the T-fitting.

4.Install the replacement Pressure Switch Assembly by reversing the above procedure and noting the following:

•Apply pipe thread sealant to the fitting before reassembling.

F.Coolant Supply and Return Bulkhead Adapter Fitting Replacement

NOTE

Both the Coolant Supply and Return Bulkhead Fittings are replaced in the same manner.

1.Remove the Top Panel per Section 5.04-B.

2.Remove the Torch connection to the Bulkhead Adapter Fitting.

3.Disconnect the gas Hose Assembly from the fitting at the end of the Bulkhead Adapter Fitting.

4.Remove the fittings from the end of the Bulkhead Adapter Fitting.

5.Remove the first nut from the Bulkhead Adapter Fitting.

6.Remove the second nut securing the Bulkhead Adapter to the Upper Chassis/Gauge Assembly.

7.Pull the Bulkhead Adapter Fitting from the Upper Chassis/Gauge Assembly.

8.Install the replacement Bulkhead Adapter by re- versing the above procedure.

G.Plasma or Secondary Gas Input Fitting Replacement

NOTE

Both the Plasma and Secondary Gas fittings are replaced in the same manner

1.Remove the Top Panel per Section 5.04-B.

2.Disconnect the Torch connection to the fitting be- ing replaced at the Upper Chassis/Gauge Assem- bly.

Manual 0-2533

43

REPLACEMENT PROCEDURES

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Thermal Comfort 3000 manual Coolant Pressure Gauge Replacement, Pressure Switch Replacement
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3000 specifications

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