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Tiger T6000 - page 101

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Maintenance Section 4-1

©2011 Alamo Group Inc.

MAINTENANCE SECTION

Contents

Main TO THE OWNER / OPERA TOR / DEALER FORWARD Page TABLE OF CONTENTS CAUTION YOUR SAFETY IS AT RISK! Page Page General Safety Instructions and Practices Page Page sure you abide by the following rules: 2. 3. 1. Page Page Page Page Page SEE YOUR DEALER Page Page Page Page Page Page Page Page Page Page Page Page Page FEDERAL LAWS AND REGULATIONS Page Page CRANKSHAFT ADAPTER TRACTOR PREPARA TION ADJUSTING REAR WHEELS JOYSTICK MOUNT STAND SWITCH BOX MOUNTING (JOYSTICK) SWITCH BOX WIRING BEFORE WIRING AFTER WIRING SOLENOID BRAKE VALVE ACCUMULATOR INSTALLATION / PLUMBING LIFT VALVE MOUNT LOAD SENSE HOSE ROUTING 4 CYLINDER EXHAUST MOUNT Page 6 CYLINDER EXHAUST MOUNT MIRROR MOUNT LIGHT MOUNT NEW HOLLAND PRIORITY VALVE USED ON DELTA & VALUE UNITS (HUSCO) DANFOSS PRIORITY VALVE USED ON DELTA & VALUE UNITS POLY-CARBONATE SAFETY WINDOW MAIN FRAME MOUNTING FRONT PUMP MOUNTING HAND RAIL MODIFICATION GENERAL HOSE INSTALLATION HOSE COVERING WHEEL WEIGHT MOUNTING TEMPERATURE GAUGE MOUNTING INSTALLING O-RING FITTINGS BOOM REST MOUNTING MAIN BOOM INSTALLATION Page Page Page DECK ATTACHMENT CUTTERSHAFT BEARING ASSEMBLY EXTENDING ZERK ON FLAIL HEAD BOOM JOYSTICK CONTROL CALIBRATION SUB-D Page Page Page Page FINAL PREPARATION FOR OPERA TION MOWER TESTING Page Page TIGER SABER BOOM MOWER OPERATING INSTRUCTIONS 1.OPERATOR REQUIREMENTS 2.TRACTOR REQUIREMENTS Tractor Requirements and Capabilities 2.1 ROPS and Seat Belt 2.2 Operator Thrown Object Protection 2.3 Tractor Lighting and SMV Emblem 2.4 Tractor Ballast 3.GETTING ON AND OFF THE TRACTOR 3.1 Boarding the Tractor 3.2 Dismounting the Tractor 4.STARTING THE TRACTOR 5.PRE-OPERATION INSPECTION AND SERVICE 5.2 Boom Unit Pre-Operation Inspection and Service 5.1 Tractor Pre-Operation Inspection/Service Page Page Page Page Boom PRE-OPERATION Inspection DO NOT OPERATE an UNSAFE TRACTOR or MOWER Tractor PRE-OPERATION Inspection DO NOT OPERATE an UNSAFE TRACTOR or MOWER 5.3 Cutting Component Inspection Page Page Page 6.1 Switchbox Page 6.2 Main Control Switch Box Page 7.DRIVING THE TRACTOR AND IMPLEMENT 7.1 Starting the Tractor 7.2 Brake and Differential Lock Setting 7.3 Driving the Tractor and Boom 8.OPERATING THE BOOM UNIT AND ATTACHED HEAD 8.1 Foreign Debris Hazards/Overhead Obstructions 8.3 Mower Operation 8.2 Operating Speed and Ground Speed 8.4 50 and 60 Boom Rotary Brush Mowers 8.5 60 Boom Rotary Grass Mower 8.6 50 Boom Flail 8.7 63 Boom Flail 8.8 Saber Flail 8.9 Saber Rotary 8.10 Shutting Down the Attached Head- For Standard Equipment 9.1 Unstowing the Boom 9.2 Transporting under the Units own power 9.TRANSPORTING THE TRACTOR AND IMPLEMENT 9.3 Transporting on Public Roadways Page 9.4 Transporting Unit by Flatbed Trailer 9.5 Hauling the Tractor and Implement 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE Page Page Page General Instructions Maintenance Precautions Break in Period Regular Maintenance Daily or Every 8 Hours Page WEEKLY OR EVERY 40 HOURS WEEKLY OR EVERY 50 HOURS MONTHLY OR EVERY 150 HOURS YEARLY OR EVERY 500 HOURS TROUBLESHOOTING TROUBLESHOOTING (Continued) LUBRICATION RECOMMENDATIONS Page POLYCARBONATE CARE & MAINTENANCE GRAFFITI REMOVAL RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS DETAILED MAINTENANCE GREASING CUTTER SHAFT-FLAIL MOWERS GREASING GROUND ROLLER SHAFT-FLAIL ADJUSTING/CHECKING BELT TENSION BALL VAL VES TIGHTENING KNIFE BOLTS AND DISK BOLTS: Page Page TIGHTENING SPINDLE BOLTS GREASING PUMP DRIVE SHAFT COUPLER DRIVE SHAFT YOKE, U-JOINT 7STUB SHAFT GREASING THE BOOM SWIVEL GREASING BOOM CYLINDER(S) PIVOT POINTS Blades ROTARY KNIFE REPLACEMENT REPLACEMENT OF ROTARY DISK Flail Blades Inspection Blade Pins and D-Ring Inspection Flail Axe Blades Inspection 50 FLAIL KNIFE BLADE REPLACEMENT Flail Axe Blade Bolt Inspection 63 BOOM FLAIL KNIFE REPLACEMENT REPLACING HAMMER KNIVES (SABER) SABER FLAIL CUTTERSHAFT BEARING INSTALLATION Page BEARING INSTALLATION BEARING ADJUSTMENT Boom Cylinder Removal and Replacement Instructions CUTTERSHAFT BEARING REPLACEMENT See illustration on next page Page DAILY MAINTENANCE SCHEDULE Page PARTS ORDERING GUIDE Direct any questions regarding parts to: Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 PARTS SECTION T ABLE OF CONTENTS Page TRACTOR MOUNT KIT - MAIN FRAME ITEM P/N QTY. DESCRIPTION Page TRCTR MNT KIT - HYDRAULICS, BRAKE VALVE Page AXLE BRACE - SABER Page JOYSTICK AND SWITCH BOX Page LIFT VALVE - 5 SP DANFOSS Page LIFT VALVE - 5 SP DANFOSS - TERRA GLIDE Page LIFT VALVE - 5 SP DANFOSS - DELTA Page MIRROR BRACKET EXHAUST MOUNT - 4 CYLINDER EXHAUST MOUNT - 6 CYLINDER Page BOOM POLYCARBONATE CAB SAFETY WINDOW KIT Page WHEEL WEIGHT SABER Page WHEEL WEIGHT - SABER MB/XB Page BOOMREST ASSEMBLY - SABER BOOMREST ASSEMBLY - SABER MB BOOMREST ASSEMBLY - SABER XB Page Page Page Page PART NAME INDEX Page Page BOOM SWIVEL ASSEMBLY Page QUICK COUPLERS Page SABER BOOM ASSEMBLY Page SABER MB BOOM ASSEMBLY Page SABER XB BOOM ASSEMBLY Page SABER FLAIL ASSEMBLY Page SABER DIRECT DRIVE FLAIL ASSY Page SABER DIRECT DRIVE ASSEMBLY Page 50IN SABER ROTARY MOWER Page 50IN SABER XB ROTARY MOWER Page 60IN SABER ROTARY MOWER Page SABER SPINDLE ASSEMBLY Page SABER XB & 60IN SPINDLE ASSY 3IN X 17-1/2IN WELDED CYLINDER BREAKDOWN 4IN X 15IN WELDED CYLINDER BREAKDOWN 4-1/2IN X 26-1/2IN WELDED CYLINDER BREAKDOWN 5IN X 25IN WELDED CYLINDER BREAKDOWN Page RESERVOIR TANK FILTER ASSEMBLY Page FRONT HYDRAULIC PUMP Page 50IN FLAIL MOTOR BREAKDOWN Page 50IN FLAIL DIRECT DRIVE MOTOR BREAKDOWN Page 50IN AND 60IN ROTARY MOTOR BREAKDOWN Page COOLER ASSEMBLY Page CABLE (MANUAL) LIFT VALVE, 4 SPOOL - 06502104 Page CABLE (MANUAL) LIFT VALVE, 5 SPOOL - 06502103 Page 5 SPOOL ELECTRONIC VALVE - 06502096 BRAKE VALVE ASSEMBLY Page SOLENOID SWITCH BOX AND WIRING MANUAL LIFT VALVE SWITCH BOX Page ELECTRONIC LIFT VALVE SWITCH BOX Page Page Page Page Page Page Page Page Page Page Page Page CLEAN CUTTER BLADE AND TEETH PARTS Page Page Page Page FIRE SUPRESSION SYSTEM PARTS Page Page WETCUT 50 GALLON TANK MOUNT WETCUT 100 OR 150 GALLON TANK MOUNT Page WETCUT TANK PLUMBING Page WETCUT SPRAYER HEAD ASSEMBLY Page Page Page WARRANTY INFORMA TION ONE LAST WORD TO THE OWNER / OPERATOR / DEALER