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Tiger
T6000
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50IN FLAIL DIRECT DRIVE MOTOR BREAKDOWN
©2011 Alamo Group Inc.
Parts Section 6-42
COMMON SABER
Contents
Main
TO THE OWNER / OPERA TOR / DEALER
FORWARD
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TABLE OF CONTENTS
CAUTION YOUR SAFETY IS AT RISK!
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General Safety Instructions and Practices
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sure you abide by the following rules:
2.
3.
1.
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SEE YOUR DEALER
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FEDERAL LAWS AND REGULATIONS
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CRANKSHAFT ADAPTER
TRACTOR PREPARA TION
ADJUSTING REAR WHEELS
JOYSTICK MOUNT STAND
SWITCH BOX MOUNTING (JOYSTICK)
SWITCH BOX WIRING
BEFORE WIRING AFTER WIRING
SOLENOID BRAKE VALVE
ACCUMULATOR INSTALLATION / PLUMBING
LIFT VALVE MOUNT
LOAD SENSE HOSE ROUTING
4 CYLINDER EXHAUST MOUNT
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6 CYLINDER EXHAUST MOUNT
MIRROR MOUNT
LIGHT MOUNT
NEW HOLLAND PRIORITY VALVE USED ON DELTA & VALUE UNITS (HUSCO)
DANFOSS PRIORITY VALVE USED ON DELTA & VALUE UNITS
POLY-CARBONATE SAFETY WINDOW
MAIN FRAME MOUNTING
FRONT PUMP MOUNTING
HAND RAIL MODIFICATION
GENERAL HOSE INSTALLATION
HOSE COVERING
WHEEL WEIGHT MOUNTING
TEMPERATURE GAUGE MOUNTING
INSTALLING O-RING FITTINGS
BOOM REST MOUNTING
MAIN BOOM INSTALLATION
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DECK ATTACHMENT
CUTTERSHAFT BEARING ASSEMBLY
EXTENDING ZERK ON FLAIL HEAD
BOOM JOYSTICK CONTROL CALIBRATION
SUB-D
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FINAL PREPARATION FOR OPERA TION
MOWER TESTING
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TIGER SABER BOOM MOWER OPERATING INSTRUCTIONS
1.OPERATOR REQUIREMENTS
2.TRACTOR REQUIREMENTS
Tractor Requirements and Capabilities
2.1 ROPS and Seat Belt
2.2 Operator Thrown Object Protection
2.3 Tractor Lighting and SMV Emblem
2.4 Tractor Ballast
3.GETTING ON AND OFF THE TRACTOR
3.1 Boarding the Tractor
3.2 Dismounting the Tractor
4.STARTING THE TRACTOR
5.PRE-OPERATION INSPECTION AND SERVICE
5.2 Boom Unit Pre-Operation Inspection and Service
5.1 Tractor Pre-Operation Inspection/Service
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Boom PRE-OPERATION Inspection
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
Tractor PRE-OPERATION Inspection
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
5.3 Cutting Component Inspection
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6.1 Switchbox
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6.2 Main Control Switch Box
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7.DRIVING THE TRACTOR AND IMPLEMENT
7.1 Starting the Tractor
7.2 Brake and Differential Lock Setting
7.3 Driving the Tractor and Boom
8.OPERATING THE BOOM UNIT AND ATTACHED HEAD
8.1 Foreign Debris Hazards/Overhead Obstructions
8.3 Mower Operation
8.2 Operating Speed and Ground Speed
8.4 50 and 60 Boom Rotary Brush Mowers
8.5 60 Boom Rotary Grass Mower
8.6 50 Boom Flail
8.7 63 Boom Flail
8.8 Saber Flail
8.9 Saber Rotary
8.10 Shutting Down the Attached Head- For Standard Equipment
9.1 Unstowing the Boom
9.2 Transporting under the Units own power
9.TRANSPORTING THE TRACTOR AND IMPLEMENT
9.3 Transporting on Public Roadways
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9.4 Transporting Unit by Flatbed Trailer
9.5 Hauling the Tractor and Implement
10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE
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General Instructions
Maintenance Precautions
Break in Period
Regular Maintenance
Daily or Every 8 Hours
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WEEKLY OR EVERY 40 HOURS
WEEKLY OR EVERY 50 HOURS
MONTHLY OR EVERY 150 HOURS
YEARLY OR EVERY 500 HOURS
TROUBLESHOOTING
TROUBLESHOOTING (Continued)
LUBRICATION RECOMMENDATIONS
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POLYCARBONATE CARE & MAINTENANCE
GRAFFITI REMOVAL
RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS
DETAILED MAINTENANCE
GREASING CUTTER SHAFT-FLAIL MOWERS
GREASING GROUND ROLLER SHAFT-FLAIL
ADJUSTING/CHECKING BELT TENSION
BALL VAL VES
TIGHTENING KNIFE BOLTS AND DISK BOLTS:
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TIGHTENING SPINDLE BOLTS
GREASING PUMP DRIVE SHAFT COUPLER
DRIVE SHAFT YOKE, U-JOINT 7STUB SHAFT
GREASING THE BOOM SWIVEL
GREASING BOOM CYLINDER(S) PIVOT POINTS
Blades
ROTARY KNIFE REPLACEMENT
REPLACEMENT OF ROTARY DISK
Flail Blades Inspection
Blade Pins and D-Ring Inspection
Flail Axe Blades Inspection
50 FLAIL KNIFE BLADE REPLACEMENT
Flail Axe Blade Bolt Inspection
63 BOOM FLAIL KNIFE REPLACEMENT
REPLACING HAMMER KNIVES (SABER)
SABER FLAIL CUTTERSHAFT BEARING INSTALLATION
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BEARING INSTALLATION
BEARING ADJUSTMENT
Boom Cylinder Removal and Replacement Instructions
CUTTERSHAFT BEARING REPLACEMENT
See illustration on next page
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DAILY MAINTENANCE SCHEDULE
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PARTS ORDERING GUIDE
Direct any questions regarding parts to:
Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107
1-800-843-6849 1-605-336-7900
PARTS SECTION T ABLE OF CONTENTS
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TRACTOR MOUNT KIT - MAIN FRAME
ITEM P/N QTY. DESCRIPTION
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TRCTR MNT KIT - HYDRAULICS, BRAKE VALVE
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AXLE BRACE - SABER
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JOYSTICK AND SWITCH BOX
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LIFT VALVE - 5 SP DANFOSS
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LIFT VALVE - 5 SP DANFOSS - TERRA GLIDE
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LIFT VALVE - 5 SP DANFOSS - DELTA
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MIRROR BRACKET
EXHAUST MOUNT - 4 CYLINDER
EXHAUST MOUNT - 6 CYLINDER
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BOOM POLYCARBONATE CAB SAFETY WINDOW KIT
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WHEEL WEIGHT SABER
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WHEEL WEIGHT - SABER MB/XB
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BOOMREST ASSEMBLY - SABER
BOOMREST ASSEMBLY - SABER MB
BOOMREST ASSEMBLY - SABER XB
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PART NAME INDEX
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BOOM SWIVEL ASSEMBLY
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QUICK COUPLERS
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SABER BOOM ASSEMBLY
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SABER MB BOOM ASSEMBLY
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SABER XB BOOM ASSEMBLY
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SABER FLAIL ASSEMBLY
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SABER DIRECT DRIVE FLAIL ASSY
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SABER DIRECT DRIVE ASSEMBLY
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50IN SABER ROTARY MOWER
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50IN SABER XB ROTARY MOWER
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60IN SABER ROTARY MOWER
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SABER SPINDLE ASSEMBLY
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SABER XB & 60IN SPINDLE ASSY
3IN X 17-1/2IN WELDED CYLINDER BREAKDOWN
4IN X 15IN WELDED CYLINDER BREAKDOWN
4-1/2IN X 26-1/2IN WELDED CYLINDER BREAKDOWN
5IN X 25IN WELDED CYLINDER BREAKDOWN
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RESERVOIR TANK FILTER ASSEMBLY
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FRONT HYDRAULIC PUMP
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50IN FLAIL MOTOR BREAKDOWN
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50IN FLAIL DIRECT DRIVE MOTOR BREAKDOWN
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50IN AND 60IN ROTARY MOTOR BREAKDOWN
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COOLER ASSEMBLY
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CABLE (MANUAL) LIFT VALVE, 4 SPOOL - 06502104
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CABLE (MANUAL) LIFT VALVE, 5 SPOOL - 06502103
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5 SPOOL ELECTRONIC VALVE - 06502096
BRAKE VALVE ASSEMBLY
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SOLENOID SWITCH BOX AND WIRING
MANUAL LIFT VALVE SWITCH BOX
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ELECTRONIC LIFT VALVE SWITCH BOX
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CLEAN CUTTER BLADE AND TEETH PARTS
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FIRE SUPRESSION SYSTEM PARTS
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WETCUT 50 GALLON TANK MOUNT
WETCUT 100 OR 150 GALLON TANK MOUNT
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WETCUT TANK PLUMBING
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WETCUT SPRAYER HEAD ASSEMBLY
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WARRANTY INFORMA TION
ONE LAST WORD
TO THE OWNER / OPERATOR / DEALER