FURNACE ASSEMBLY INSTRUCTIONS

Unpack your Furnace and insure that there is no shipping

SHAKER GRATE HANDLE

 

damage. If damage exist, please contact your dealer im-

 

Insert the Shaker Rod into the hole on the ash door frame

mediately.

as shown. Then attach the Shaker Bracket to the front of

Your Clayton Furnace will require some assembly before

the furnace using two 1/4-20 x 3/4” Hex Bolts and two 1/4-

operation. All needed hardware and components for the

20 Lock Nuts. Next, insert the shaker Rod into the bracket

following assemblies are included within the parts boxes

and attach to the shaker grate bar using the 1/4-20 x 1”

inside the furnace and in the ash pan. Read and follow

Hex Bolt and a 1/4-20 Lock Nut. The bolt and nut retaining

these instructions for proper furnace assembly.

the shaker bar and rod should be left loose to allow free

 

 

DOOR HANDLES

 

 

movement of the grates.

Insert door handle into door. From rear side of door, place a 1/2” washer over the threaded part of the handle, then attach the lock nut. Tighten the nut, then back off 1/4 turn to allow free operation of the handle.

Follow these same directions for the ash door handle as- sembly.

(2) Door Handle

(2) 1/2” Washer

(2) 1/2” Lock Nut

ASH DOOR SPIN DRAFT

Screw the spin draft onto the 3/8” x 2-1/2” carriage bolt. Then screw the spin draft and bolt into the ash door al- lowing approximately 1/2” of the bolt to stick through the back side of the ash door. Secure the bolt in place with the 3/8”-16 lock nut.

(1) Spin Draft

(1) 3/8-16 Carriage Bolt

(1) 3/8-16 Lock Nut

(1) Shaker Rod

(1) Shaker Bracket

(1)1/4-20x 1” Hex Bolt

(2)1/4-20 x 3/4” Hex Bolt

(3)1/4-20 Lock Nut

BRACKET

FUEL & ASH DOOR LATCH

With two 1/4-20 x 3/4 hex bolts each, attach the door latches to the door latch mounting brackets on the left side of the door frames as illustrated. The slots in the brack- ets and latches are for door seal adjustment. Make the proper adjustments, then tighten the nuts. The door’s gas- ket should be snug against the door frame on the furnace.

 

 

Feed Door

Ash Door

(1) Feed Door Latch

Illustration

Illustration

 

 

(1)

Ash Door Latch

 

 

(4)

1/4-20 x 3/4 Hex Bolt

 

 

(4)

1/4-20 Kep Nut

 

 

SMOKE CURTAIN

Using two 1/4-20 x 1-1/4” Carriage bolts, the smoke cur- tain clips and two nuts, attach the smoke curtain in place above the Fuel Feed Door as shown below. After installa- tion, the smoke curtain should swing freely back into the furnace.

(1)

Smoke Curtain

(2)

Smoke Curtain Clips

(2)

1/4-20 x 1-1/4 Carriage Bolt

(2)

1/4-20 Kep Nut

1/4-20 NUT

SMOKE CURTAIN CLIP

1/4-20 x 1-1/4

CARRIAGE BOLT

SMOKE CURTAIN

NUT

BOLT

SMOKE CURTAIN

CLIP

SMOKE CURTAIN

FRONT

6

USSC

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United States Stove 1802G, 1602G Furnace Assembly Instructions, Shaker Grate Handle, Door Handles, ASH Door Spin Draft

1602G, 1802G specifications

The United States Stove Company proudly presents the 1802G and 1602G models, two exceptional additions to their line of pellet stoves, designed to meet the heating needs of modern homes while providing an array of features that enhance comfort and convenience.

The United States Stove 1802G is a powerful pellet stove with a heating capacity of up to 1,800 square feet, making it suitable for larger spaces. With a sleek design and a decorative cast iron door, this unit not only provides warmth but also adds an aesthetic appeal to your living environment. The 1802G is equipped with a large hopper capacity, allowing for extended burn times and minimizing the need for frequent refueling. One key feature is its state-of-the-art auto igniter, which ensures a reliable and hassle-free start-up.

The 1602G model, on the other hand, is designed for smaller spaces, heating up to 1,200 square feet efficiently. This model shares many features with the 1802G but is compact enough to fit snugly into tight spaces without sacrificing performance. The double-walled construction of both units promotes safety and efficiency, contributing to low emissions and optimal heat preservation.

Both models come equipped with advanced technology, including a programmable thermostat that allows users to set the stove to operate according to their preferred schedules, optimizing energy usage while maintaining comfort. The EPA-certified design ensures that both stoves meet stringent environmental standards, making them an eco-friendly choice for homeowners.

Additionally, these stoves feature a built-in fan that circulates warm air throughout the space, enhancing the overall heating efficiency. The user-friendly control panel gives consumers easy access to adjust settings, monitor fuel levels, and manage the burn rate, providing both versatility and control.

Durability is a hallmark of the United States Stove Company, and the 1802G and 1602G models are no exception. Constructed from high-quality materials, these pellet stoves are built to withstand the rigors of daily use while ensuring longevity.

In conclusion, the United States Stove 1802G and 1602G models represent the perfect blend of functionality, efficiency, and style. With advanced features, eco-friendly technology, and robust construction, they are ideal choices for homeowners seeking reliable and effective heating solutions. Whether you require a powerful unit for a spacious area or a compact model for a cozy room, these stoves deliver exceptional performance and comfort.