United States Stove 1802G, 1602G Furnace Assembly Instructions, Shaker Grate Handle, Door Handles

FURNACE ASSEMBLY INSTRUCTIONS

Unpack your Furnace and insure that there is no shipping	SHAKER GRATE HANDLE
damage. If damage exist, please contact your dealer im-
	Insert the Shaker Rod into the hole on the ash door frame
mediately.
	as shown. Then attach the Shaker Bracket to the front of
Your Clayton Furnace will require some assembly before
	the furnace using two 1/4-20 x 3/4” Hex Bolts and two 1/4-
operation. All needed hardware and components for the
	20 Lock Nuts. Next, insert the shaker Rod into the bracket
following assemblies are included within the parts boxes
	and attach to the shaker grate bar using the 1/4-20 x 1”
inside the furnace and in the ash pan. Read and follow
	Hex Bolt and a 1/4-20 Lock Nut. The bolt and nut retaining
these instructions for proper furnace assembly.
	the shaker bar and rod should be left loose to allow free
DOOR HANDLES
	movement of the grates.

Insert door handle into door. From rear side of door, place a 1/2” washer over the threaded part of the handle, then attach the lock nut. Tighten the nut, then back off 1/4 turn to allow free operation of the handle.

Follow these same directions for the ash door handle as- sembly.

(2) Door Handle

(2) 1/2” Washer

(2) 1/2” Lock Nut

ASH DOOR SPIN DRAFT

Screw the spin draft onto the 3/8” x 2-1/2” carriage bolt. Then screw the spin draft and bolt into the ash door al- lowing approximately 1/2” of the bolt to stick through the back side of the ash door. Secure the bolt in place with the 3/8”-16 lock nut.

(1) Spin Draft

(1) 3/8-16 Carriage Bolt

(1) 3/8-16 Lock Nut

(1) Shaker Rod

(1) Shaker Bracket

(1)1/4-20x 1” Hex Bolt

(2)1/4-20 x 3/4” Hex Bolt

(3)1/4-20 Lock Nut

BRACKET

FUEL & ASH DOOR LATCH

With two 1/4-20 x 3/4 hex bolts each, attach the door latches to the door latch mounting brackets on the left side of the door frames as illustrated. The slots in the brack- ets and latches are for door seal adjustment. Make the proper adjustments, then tighten the nuts. The door’s gas- ket should be snug against the door frame on the furnace.

		Feed Door	Ash Door
(1) Feed Door Latch		Illustration	Illustration
(1)	Ash Door Latch
(4)	1/4-20 x 3/4 Hex Bolt
(4)	1/4-20 Kep Nut

SMOKE CURTAIN

Using two 1/4-20 x 1-1/4” Carriage bolts, the smoke cur- tain clips and two nuts, attach the smoke curtain in place above the Fuel Feed Door as shown below. After installa- tion, the smoke curtain should swing freely back into the furnace.

(1)	Smoke Curtain	(2)	Smoke Curtain Clips
(2)	1/4-20 x 1-1/4 Carriage Bolt	(2)	1/4-20 Kep Nut

1/4-20 NUT

SMOKE CURTAIN CLIP

1/4-20 x 1-1/4

CARRIAGE BOLT

SMOKE CURTAIN

NUT

BOLT

SMOKE CURTAIN

CLIP

SMOKE CURTAIN

FRONT

6

USSC