Maintenance

Intrepid II Woodburning Stove

Let the ﬁre in the stove go out and allow the stove to cool completely before beginning any maintenance procedure.

Care of the Cast Iron Surface

An occasional dusting with a dry rag will keep the painted cast iron of your Intrepid looking new.

The stove’s paint can be touched up as needed. First, clean the areas to be painted with a wire brush. Then, touch up the stove with high temperature stove paint.

Apply the paint sparingly, and keep in mind that two light coats of paint are better than a single heavy one.

Care of Porcelain Enamel Finish

Use a dry or slightly damp rag or a soft brush to remove spills or stains. For difﬁcult jobs that require a cleaning agent, use only a kitchen appliance cleaner or polish recommended for use on enamel surfaces.

Cleaning the Glass

Most of the carbon deposits on the glass will burn off during hot ﬁres. However, the ash residue that accumu- lates on the glass surface should be removed regularly to prevent etching. Follow this procedure to clean the glass:

•Be sure the glass is completely cool.

•Clean the glass with water or a cleaner made especially for this purpose. Do not use abrasive cleaners.

•Rinse the glass thoroughly.

•Dry the glass completely.

Glass Replacement

Replace glass only with Part no. 140-1156 right side and 140-1157 left side glass panels. The glass panel rests on a cushion provided by a rope gasket part no 1203556, and is held in place by clips. (Fig. 42) The glass is IR coated on one side which is marked “THIS SIDE OUT”.

1.Remove the door from the stove and place it on a sturdy, level work surface. Use a towel to protect the porcelain enamel ﬁnish.

2.Remove the retainer clips. (Two phillips head screws on each clip.)

3.Inspect the gasket. If the window gasket is in good condition, you can leave it in place. If you replace it, use only Part No. 1203556. Be sure the channel around the window opening is clean, and free of dust.

4.Install the glass. Lay the glass on the inner gasket with the coated side down (toward the outside of the door). Tighten the screws snugly, but loose enough to allow for a little movement of the glass when the stove is in operation. Overtightening can crack the glass immediately or cause it to crack if it is unable to expand when hot.

Rope
Gasket	KT160
	KT160
Fig. 42 Door glass installation.

Check the Operation of the

Primary Air Shutter

The primary air shutter is visible from the back of the stove. The shutter must open and close freely when you move the thermostat lever. If it does not, check for any obstruction, or for a bound or stretched chain need- ing adjustment. (Fig. 43)

On a cold stove the shutter should be open no more than 1/8” (3mm) when the primary air control lever is pushed completely to the left (closed), as seen from the back of the stove. When the lever is pushed completely to the right (open), the shutter should be open to an angle of approximately 70° from the stove back.

The ball chain should measure 8¹⁄₂” (216mm) from connection to the thermostat coil to connection on the primary air ﬂap.

If setting is incorrect, the thermostat coil may be bent or broken. Call your Vermont Castings Dealer for assis- tance.

2000966

1990 specifications

Vermont Casting, founded in 1975, is renowned for its commitment to crafting high-quality cast iron wood stoves and heaters that merge efficiency with timeless design. By 1990, Vermont Casting had established itself as a leader in the industry, celebrated for its innovative approach to heating solutions and commitment to sustainability.

The 1990 models reflected an impressive evolution in technology and aesthetics. One of the standout features of Vermont Casting stoves was their utilization of advanced air control systems. This technology allowed users to regulate the burn speed and heat output effectively, making it easier to maintain consistent warmth in the home while optimizing fuel efficiency. The stoves featured an adjustable air inlet that provided users with the power to control combustion according to their needs.

In terms of design, Vermont Casting stoves were characterized by their iconic, rustic appearance, often featuring a choice of colors and finishes that allowed them to blend seamlessly into a variety of home aesthetics. The deep, rich finishes of the cast iron, coupled with elegant detailing, made each unit not only a heating appliance but also a centerpiece in living spaces. This commitment to aesthetics extended to the variety of designs available, including both traditional and modern styles, catering to diverse consumer preferences.

Vermont Casting also prioritized safety in their 1990 models. Many stoves were equipped with features such as double doors with glass panels, allowing users to enjoy the beauty of the flames while minimizing the risk of accidental burns. Some models incorporated heat shields that protected surrounding walls and furniture from excessive heat, further enhancing safety at home.

Durability was another hallmark of Vermont Casting’s reputation. The use of high-quality cast iron meant that these stoves were built to withstand years of use, often becoming familial heirlooms passed down through generations. In addition to resilience, cast iron was known for its ability to retain heat even after the fire had gone out, providing lingering warmth long into the night.

Overall, Vermont Casting in 1990 represented a harmonious blend of timeless design, advanced functionality, and a commitment to sustainability. Their stoves were not merely heating appliances but symbols of a lifestyle choice that emphasized quality, elegance, and environmental responsibility, making them a preferred choice for homeowners seeking both reliability and beauty in home heating solutions.

Vermont Casting 1990 installation instructions Maintenance

Models: 1990