TROUBLE SHOOTING THE GAS CONTROL SYSTEM

SIT 820 MILLIVOLT VALVE

Note: Before trouble shooting the gas control system, be sure external gas shut off is in the "On" position.

WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT.

 

SYMPTOM

 

POSSIBLE CAUSES

 

CORRECTIVE ACTION

 

 

 

 

1.

Spark ignitor will not light

 

A. Defective or misaligned

 

Using a match, light pilot. If pilot lights, turn off pilot and

 

 

 

electrode at pilot.

 

push the red button again. If pilot will not light - check gap

 

 

 

 

 

at electrode and pilot-should be 1/8" to have a strong spark.

 

 

 

 

 

 

 

 

 

B. Defective ignitor (Push Button)

 

Push Piezo Ignitor Button. Check for spark at electrode and

 

 

 

 

 

pilot. If no spark to pilot, and electrode wire is properly

 

 

 

 

 

connected, replace ignitor.

 

 

 

 

 

2. Pilot will not stay lit after

 

A. Defective pilot generator

 

1. Check pilot flame. Must impinge on thermocouple/

 

carefully following lighting

 

(thermocouple), remote wall

 

thermopile. Note: this pilot burner assembly utilizes both

 

instructions.

 

switch.

 

a thermocouple and a thermopile. The thermocouple

 

 

 

 

 

operates the main valve operation (On and Off). Clean

 

 

 

 

 

and or adjust pilot for maximum flame impingement on

 

 

 

 

 

thermopile and thermocouple.

 

 

 

 

 

 

 

 

 

B. Defective automatic valve

 

Turn valve knob to "Pilot". Maintain flow to pilot; millivolt

 

 

 

operator.

 

meter should read greater than 10 mV. If the reading is

 

 

 

 

 

okay and the pilot does not stay on, replace the gas

 

 

 

 

 

valve. Note: An interrupter block (not supplied) must be

 

 

 

 

 

used to conduct this test.

3. Pilot burning, no gas to

 

A. Wall switch or wires

 

Check wall switch and wires for proper connections. Jumper

 

burner, Valve knob "ON",

 

defective.

 

wire across terminals at wall switch, if burner comes on,

 

Wall Switch "ON".

 

 

 

replace defective wall switch. If okay, jumper wires across

 

 

 

 

 

wall switch wires at valve, if burner comes on, wires are

 

 

 

 

 

faulty or connections are bad.

 

 

 

B. Thermopile may not be

 

1. Be sure wire connections from thermopile at gas valve

 

 

 

generating sufficient

 

terminals are tight and thermopile is fully inserted into pilot

 

 

 

millivoltage.

 

bracket.

 

 

 

 

 

2. One of the wall switch wires may be grounded. Remove

 

 

 

 

 

wall switch wires from valve terminals if pilot now stays lit,

 

 

 

 

 

trace wall switch wiring for ground. May be grounded to

 

 

 

 

 

appliance or gas supply.

 

 

 

 

 

3. Check thermopile with millivolt meter. Take reading at

 

 

 

 

 

thermopile terminals of gas valve. Should read 325 milli-

 

 

 

 

 

volts minimum while holding valve knob depressed in

 

 

 

 

 

pilot position and wall switch "Off". Replace faulty

 

 

 

 

 

thermopile if reading is below specified minimum.

 

 

 

 

 

 

 

 

 

C. Plugged burner orifice.

 

Check burner orifices for debris and remove.

 

 

 

 

 

 

 

 

 

D. Defective automatic valve

 

Turn valve knob to "On", place wall switch to "On" millivolt

 

 

 

operator.

 

meter should read greater than 100 mV. If the reading is

 

 

 

 

 

okay and the burner does not come on, replace the gas

 

 

 

 

 

valve.

 

 

 

 

 

 

4.

Frequent pilot outage

 

A. Pilot flame may be too low

 

Clean and/or adjust pilot flame for maximum flame

 

problem.

 

or blowing (high) causing the

 

impingement on thermopile and thermocouple.

 

 

 

pilot safety to drop out.

 

 

 

 

 

 

 

 

 

 

 

 

B. Possible leak in liner or seals.

 

Check the venting for leaks or blockage.

 

 

 

 

 

 

 

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Vermont Casting IRHEDV32 installation instructions Trouble Shooting the GAS Control System