Wayne-Dalton 2415, 2411 warranty Fig. N-1

Spring Mounting

Pad. 2 x 6” White

Pine or Denser.

Secured with min.

(4)5/16” x 4” lag bolts into header.

Top

Plate

Header

(2) 3/8” x 1”

or 1-1/2”

Bolts

Perimeter Seal

1/2” x 3” Sleeve Anchor NOTE: Must secure sleeve anchors to building first then attach brackets to anchors

(2)3/8” Nuts and Washers

Pre-Cast

Steel

(1)Tamper - Resistant 5/16 X 2” Lag Screw

5/16” x 1” Self-Drilling

and tapping screw

Fig. N-1

Secure each end bracket to the horizontal reinforcing angle using (2) 3/8” x 3/4” truss bolts and nuts. Anchor the wall mounting flange of the end bracket to the jamb using (2) 5/16” x 1-5/8” lags (wood),

(2) 5/16” x 1” self-drilling and tapping screws (steel), or (2) 3/8” x 3” sleeve anchors (precast ).

Spring pads must be securely anchored now before proceeding. The pads must be flush (± 1/8”) with the jambs. Attach the spring center bearing brackets to the pad(s) using the following fasteners:

Pre-Cast: Secure each spring bearing bracket using (2) 1/2” x 3” sleeve anchors. This installation will require the 1/2” anchors to be secured to the building, then securing the brackets to the anchors.

Wood: Secure each spring bearing bracket using (2) 5/16” x 1-5/8” lag screws for the upper two holes and

(1) 5/16” x 2” tamper proof lag screw for the lower hole.

Steel: Secure each spring bearing bracket using (3) 5/16” x 1” self-drilling and tapping screws. See Page 15 for alternate spring bearing bracket mounting methods.

NOTE: The coupler support brackets only require (2) fasteners, where the spring bearing brackets require (2) fasteners in the lower slot and hole, then (1) fastener in the top slot.

Secure the stationary cone(s) (dead end) to the spring bearing bracket(s) using 3/8” bolts and nuts. NOTE: 3-3/4”, 6” and Duplex , each spring is secured to one center bearing bracket. DO NOT attach or attempt to attach two springs of this size to one bearing bracket.

Feed the cables (attached to the bottom bracket) up through the vertical track, behind the roller shafts and secure to the drum. Push the drum up against the race, of the end bearing bracket and secure to the shaft by tightening the set screws (solid shafts use 1/4” key(s) and set screws to secure drums). Rotate drum until cable is taut and apply vice grips to shaft, with end resting, against wall or jamb. This will hold cables onto drum. There must be at least 1/2 wrap of cable onto drum, if not contact Wayne-Dalton for proper cable lengths. Attach cable and secure drum to shaft as mentioned above. Make sure drums are in time on one piece shaft assemblies before winding spring(s). Each drum should be at the 3 O’clock position, make adjustments as necessary.

If top section is not assembled, do so now, before winding springs. Also make sure all hardware is securely attached to all sections.

Use appropriate diameter winding rods. (Snug fitting 1/2”, 5/8”, or 3/4”)

PG. 11