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Water Heater
Weil-McLain
80
manual
Install jacket
Models:
80
1
21
40
40
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Install
Wiring and fuel piping
Dimension
For block assembly
How to
Jacket top panel placement
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Image 21
• Installation •
Start-Up
• Maintenance • Parts
9
Install jacket
(continued)
Figure 20
Installing jacket support brackets and rails and jacket front and rear panels
Part No.
550-141-935/0602
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Page 21
Image 21
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Contents
Boiler Manual
Contents
Installation must comply with
Before installing boiler
Before selecting boiler location
Lay a foundation, if needed
Provide combustion and ventilation air openings
Using crane attach free end of cables to eye of crane
For block assembly
Set boiler in place
For packaged boiler
Assemble block
Install back refractory blanket
Prepare back section
Place a block under pipe to hold section upright
Install intermediate sections
If using tankless heater TI sections
Prepare remaining sections
Prepare boiler and test
Perform hydrostatic pressure test
Complete block assembly
Install burner mounting plate on front section
Install cleanout plates
Flue collector assembly
Install flue collector
Install collector hold-down bolts
Prepare flue collector hood assembly
Install flue collector
After installing flue collector, ALL Boilers
Before installing flue collector
Rear flue boilers only
Top flue boilers only
Install flue collector
Install piping
Connect water boiler piping
General water piping information
Size secondary boiler pump GPM based on following formulas
Piping for multiple boilers see Figure
General steam piping information
Connect steam boiler piping
Connect steam boiler piping
Condensate piping to boiler Condensate receiver capacity
Multiple Steam Boiler Piping Gravity Condensate Return
Before installing jacket
Install jacket
Install support brackets and rails
Install jacket front and rear panels
Install jacket
Install jacket side panels
Install jacket top panels
Install jacket trim
Jacket side panel placement Models 380, 480, 580
Jacket side panel placement Models 780, 880
Jacket side panel placement Models 1080, 1180,
Jacket top panel placement
Pipe tankless heaters
To pipe tankless heaters
Size piping no smaller than heater inlet and outlet
Install controls
Install water boiler controls
Install controls where shown in and Figure
Install steam boiler controls
Water level control locations see Table
Connect breeching and venting systems
General venting information Construct metal breeching
Select type of venting system
Install burner
Wiring and fuel piping
Make final adjustments
Check boiler for gas-tight seal
Freeze protection when used
Dimensions and ratings
Dimensions and ratings
Parts
Parts
Eye Irrigate immediately Breathing Fresh air
Handling ceramic fiber and fiberglass materials
Propane boilers propane gas odorant
All Residential & Commercial Cast Iron Boilers
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