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Weil-McLain 80 manual Parts continued, Installation Start-Up Maintenance Parts

Models: 80

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• Installation • Start-Up • Maintenance • Parts

18 Parts (continued)

Part No. 550-141-935/0602

Page 37

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Weil-McLain 80 manual Parts continued, Installation Start-Up Maintenance Parts, Part No. 550-141-935/0602

Contents

Boiler Manual INSTALLER USER80Water & steam boilers Before installing boiler ContentsComplete block assembly Install flue collectorInstallation must comply with 1 Before installing boilerBefore selecting boiler location Lay a foundation, if neededProvide combustion and ventilation air openings 1 Before installing boiler continued2 Set boiler in place For block assemblyFor packaged boiler Installation Start-Up Maintenance Parts3 Assemble block Install back refractory blanketPrepare back section If using tankless heater TI sections Install intermediate sections3 Assemble block continued Prepare remaining sectionsPrepare boiler and test 4 Perform hydrostatic pressure testInstall burner mounting plate on front section 5 Complete block assemblyInstall cleanout plates Installation Start-Up Maintenance PartsFlue collector assembly 6 Install flue collectorInstall collector hold-downbolts Prepare flue collector hood assemblyInstallation Start-Up Maintenance Parts 6 Install flue collector continuedPart No. 550-141-935/0602 After installing flue collector, ALL BOILERS Before installing flue collectorRear flue boilers only Top flue boilers onlyInstallation Start-Up Maintenance Parts 6 Install flue collector continuedPart No. 550-141-935/0602 7 Connect water boiler piping Install pipingGeneral water piping information Table 6 Recommended minimum pipe sizes forInstallation Start-Up Maintenance Parts 7 Connect water boiler piping continuedGross output = GPM Temperature rise Figure 13 Multiple water boiler pipingGeneral steam piping information 8 Connect steam boiler pipingFigure 14 Cold water fill piping Installation Start-Up Maintenance Parts 8 Connect steam boiler piping continuedPart No. 550-141-935/0602 Figure 18 Condensate piping to boiler 8 Connect steam boiler piping continuedTable 9 Condensate receiver capacity Part No. 550-141-935/06028 Connect steam boiler piping continued Installation Start-Up Maintenance PartsSeparate feed pumps and check valves for each Before installing jacket 9 Install jacketInstall support brackets and rails Install jacket front and rear panelsInstallation Start-Up Maintenance Parts 9 Install jacket continuedPart No. 550-141-935/0602 Install jacket top panels Install jacket side panelsInstall jacket trim 9 Install jacket continuedInstallation Start-Up Maintenance Parts 9 Install jacket continuedPart No. 550-141-935/0602 Part No. 550-141-935/0602 9 Install jacket continuedInstallation Start-Up Maintenance Parts 9 Install jacket continuedPart No. 550-141-935/0602 Figure 25 Jacket top panel placement 9 Install jacket continuedPart No. 550-141-935/0602 To pipe tankless heaters 10 Pipe tankless heatersInstallation Start-Up Maintenance Parts Hot water can scaldInstall controls 11 Install water boiler controlsInstall controls 12 Install steam boiler controlsInstallation Start-Up Maintenance Parts Table 12 Steam control tappings see FigurePart No. 550-141-935/0602 12 Install steam boiler controls continuedFigure 29 Steam control siphon and fittings Table 13 Water level control locationsGeneral venting information 13 Connect breeching and venting systemsConstruct metal breeching Select type of venting system15 Wiring and fuel piping 14 Install burner16 Make final adjustments To install burnerFreeze protection when used 16 Make final adjustments continuedSkim steam boilers Check boiler for gas-tightseal17 Dimensions and ratings Installation Start-Up Maintenance Parts 17 Dimensions and ratings continuedPart No. 550-141-935/0602 Part No. 550-141-935/0602 18 Parts18 Parts continued Installation Start-Up Maintenance PartsPart No. 550-141-935/0602 Handling ceramic fiber and fiberglass materials Installation Start-Up Maintenance Parts Propane boilers - propane gas odorantResidential & Commercial Cast Iron Boilers Weil-McLainLimited Warranty for