GOLD CGs-4E Gas-Fired Water Boiler — Boiler Manual

11d Troubleshooting — control module lights (cont.)

CHART 4 FLAME & POWER lights flashing

— Usually indicates flame sensed when it shouldn't be there —

Electrical shock hazard — Wherever you see TURN OFF POWER, follow the instructions. Failure to follow instructions could result in severe personal injury, death or substantial property damage.

Are manual main shutoff valve and gas valve open?

No

Yes

• Leave main manual gas valve closed.

 

 

 

• Turn off power to the boiler at service switch or breaker.

 

 

 

• Wait at least 45 seconds.

 

• Turn off power to boiler at service switch or breaker.

 

 

 

• Turn on power to boiler.

 

• Wait at least 45 seconds.

 

 

 

 

 

 

 

• Restart boiler, following Operating instructions in this

• Turn on power to boiler.

 

 

 

 

 

 

manual (Section 9c).

 

• Restart boiler, following Operating instructions in this

 

 

 

• Look through the pilot inspection port (in front of air inlet

manual (Section 9c).

 

 

 

 

 

 

box) to see if the pilot is burning during the prepurge

Do FLAME and POWER lights still flash?

 

 

period (first 30 seconds of operation).

 

 

 

 

 

 

 

Is pilot burning during prepurge period?

No

 

 

Yes

 

 

 

 

 

 

 

No

 

 

Yes

 

 

 

 

 

 

 

 

 

 

Replace control module.

Retest.

 

 

 

• Allow boiler to continue cycling.

 

Replace gas valve.

 

 

 

 

 

 

 

 

Retest boiler.

 

 

 

 

 

 

 

 

Are FLAME & POWER lights flashing?

 

 

 

 

 

 

 

 

 

 

 

Are FLAME and POWER lights flashing?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

Yes

 

 

No

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TURN OFF POWER

 

Boiler may now be

 

Replace control

 

Boiler should now

 

Replace control

 

 

operating

 

 

module.

 

 

operate normally.

 

 

module.

 

to boiler at service switch

 

 

 

 

 

 

 

 

 

 

 

normally.

 

 

 

 

 

 

 

 

 

 

 

 

 

or breaker.

 

 

 

Retest.

 

Original flashing

 

Retest.

 

 

 

 

 

 

 

 

Open main manual gas

 

Perform start-up

 

 

 

 

 

 

FLAME light

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

valve.

 

 

procedures in

 

 

 

 

 

 

caused by gas

 

 

 

 

• Turn on power to boiler

 

 

boiler manual to

 

 

 

 

 

 

valve not

 

 

 

 

 

at service switch or

 

 

verify proper

 

 

 

 

 

 

operating properly.

 

 

 

 

 

breaker.

 

 

operation.

 

 

 

 

 

See normal

 

 

 

 

• Restart boiler per lighting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

instructions.

 

 

 

 

 

 

 

 

 

 

sequence of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Perform start-up

 

 

 

 

 

 

 

 

 

 

operation,

 

 

 

 

 

procedures in boiler

 

 

 

 

 

 

 

 

 

 

Figure 18,

 

 

 

 

 

manual to verify proper

 

 

 

 

 

 

 

 

 

 

page 33.

 

 

 

 

 

operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

Part number 550-110-282/1108

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Image 50
Weil-McLain CGS-4E manual Chart 4 Flame & Power lights flashing