INITIAL

 

EVERY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHECK OR MAINTENANCE

 

Whichev-

month

1

3

6

6

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO.

ITEM

 

er comes

km

320

1300

2500

2500

5000

 

 

JOB

 

 

 

 

 

 

 

first

 

 

 

 

 

 

 

(mi)

(200)

(800)

(1600)

(1600)

(3200)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

hours

20

80

160

160

320

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

*

V-belt

Check for wear, cracks or other damage, and

 

 

 

 

 

replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

*

Chassis fasteners

Make sure that all nuts, bolts, and screws are

 

 

properly tightened.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

*

Shock absorber

Check operation and correct if necessary.

 

 

 

 

 

assemblies

Check for oil leakage and replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

*

Knuckle shafts

Lubricate with lithium-soap-based grease.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

*

Steering shaft

Lubricate with lithium-soap-based grease.

 

 

 

 

 

13

*

Steering system

Check operation and repair or replace if damaged.

 

 

Check toe-in and adjust if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change.

 

 

 

 

 

 

 

 

8

 

14

 

Engine oil

 

 

 

 

 

 

Check ATV for oil leakage, and correct if neces-

 

 

 

 

 

 

sary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

Engine oil strainer

Clean.

 

 

 

 

 

 

 

16

 

Transmission oil

Change.

 

 

 

 

 

 

 

 

 

Check ATV for oil leakage, and correct if neces-

 

 

 

 

 

 

 

 

sary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Throttle lever hous-

Check operation and correct if necessary.

 

 

 

 

 

 

 

 

17

*

Check throttle cable free play and adjust if neces-

 

 

ing and cable

sary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lubricate throttle lever housing and cable.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

*

Front and rear brake

Check operation and correct if necessary.

 

 

 

switches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

*

Lights and switches

Check operation and correct if necessary.

 

 

 

Adjust headlight beams.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8-6