New Release
REMOTE CONTROL CENTER
OPTIVIEW REMOTE CONTROL CENTER
OPTIVIEWTM
SAFETY SYMBOLS
GENERAL SAFETY GUIDELINES
READ BEFORE PROCEEDING
FORM 50.40-OM2
CHANGEABILITY OF THIS DOCUMENT
YORK INTERNATIONAL
TABLE OF CONTENTS
LIST OF TABLES
LIST OF FIGURES
FORM 50.40-OM2
FIG. 1 - EU DECLARATION OF CONFORMITY
YORK INTERNATIONAL
Product Description
SECTION 1 – PRODUCT DESCRIPTION
Stop Command, and Current / Load Limit can be
Installation
SECTION 2 – INSTALLATION
EPROM PART NO
REQUIRED SOFTWARE VERSION OF THE
CHILLER / CONDENSING UNIT EPROMS
UNIT TYPE
Tie Wrap To help keep wires connected Ferrite
OPTIVIEW REMOTE CONTROL CENTER
Installation
031-02076-000Factory Installed A A
COMPONENT
FIG. 2 – FIELD WIRING OPTIVIEW RCC PANEL CONT
FROM
OPTIVIEW RCC
microboard part number
Unit Microboard 031-01314-000and 031-02050-001
Unit Microboard
Installation
Voltage Source Figure
Wire Sizing
PROPER INSTALLATION PRACTICES
Installation
Ground Wire Size Figure
Wiring Practices Figure
Grounding
some cases totally destroy the electronics
wires where indicated by the manufacturer. EMI
Never daisy-chainor parallel-connectpower or
ground wires to electronic control panels. Each
Operation
SECTION 3 – OPERATION
OPTIVIEW REMOTE CONTROL CENTER
Manual Controls
SCREEN DESCRIPTIONS AND USAGE
Setpoint / Change Schedule
Setpoints
Home page Unit Data page System Data page
Operation
YORK INTERNATIONAL
FORM 50.40-OM2
DISPLAY ONLY
Unit Control Temperature
HOME SCREEN
OVERVIEW
NAVIGATION
Unit Run Indicator LED
Average Ambient Temperature
PROGRAMMABLE
FIG. 10B – YCAR CHILLER
UNIT SCREEN - EXAMPLES
Operation
FIG. 10A – YCAL CHILLER
00571VIPC
UNIT SCREEN - EXAMPLES
FIG. 10C - YCAS CHILLER
FIG. 10D – YCUL CONDENSING UNIT
FIG. 10E – YCWS CHILLER
UNIT SCREEN - EXAMPLES
00573VIPC
Ambient Temperature
Leaving Chilled Liquid Temperature
Return Chilled Liquid Temperature
Discharge Air Temperature
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Operation
00505VIPC
SYSTEMS SCREEN - EXAMPLES
FIG. 11A – YCAL CHILLER
FIG. 11B – YCAR CHILLER
FIG. 11D – YCUL CONDENSING UNIT
SYSTEMS SCREEN - EXAMPLES
Operation
FIG. 11C – YCAS CHILLER
•Discharge Superheat •Suction Temperature
• Oil Temperature
• Discharge Temperature
•Saturated Discharge Temperature
00509VIPC 00510VIPC
INDIVIDUAL SYSTEM SCREEN
Operation
FIG. 12A – YCAS CHILLER FIG. 12B – YCAR CHILLER
Suction Temperature Suction Superheat
Saturated Discharge Temperature
Discharge Temperature Discharge Superheat
Suction Pressure Saturated Suction Temperature
00511VIPC 00512VIPC
HOURS AND STARTS SCREEN
Operation
FIG. 13A – YCAL CHILLER FIG. 13B – YCAS CHILLER
DISPLAY ONLY
Total Starts
Operating Hours
OVERVIEW
FIG. 14B – YCAS CHILLER / YCAR CHILLER
OPTIONS SCREEN
Operation
FIG. 14A – YCAL CHILLER
Chilled Liquid Type
Local/Remote Control Mode
Units Display Mode
Refrigerant Type
DISPLAY ONLY
TRENDING SCREEN
Operation
OVERVIEW
Y-Axis
Trend Setup
Start
Stop
Operation
TREND SETUP SCREEN
Chart Type
Collection Interval
Data Point Max
Select
Data Point Slot #
Data Point Min
YORK INTERNATIONAL
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FORM 50.40-OM2
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YORK INTERNATIONAL
00515VIPC 00516VIPC
SETPOINTS SCREEN - EXAMPLES
Operation
FIG. 17A – YCAL CHILLER FIG. 17B – YCAS CHILLER
00517VIPC
FIG. 17C - YCAR CHILLER
Operation
SETPOINTS SCREEN
Print All Histories
Last Faults
HISTORY SCREEN
Print History
Page Down
HISTORY DETAILS SCREEN
History Printout
Page Up
OVERVIEW
Setup
RCC SETPOINTS SCREEN
Number of Units Connected
Set Time
RCC SETUP SCREEN
Clock Enabled / Disabled
Set Date
Printer
Diagnostics
Units
Comms
Setup
COMMS SCREEN
RS-485Baud Rate
RCC Poll Time 5-30sec
Log Output Interval
Automatic Printer Logging Enabled / Disabled
PRINTER SCREEN
Log Start Time
Setup
DIAGNOSTICS SCREEN
Software Versions
RCC Comms
OVERVIEW
DIAGNOSTICS I/O SCREEN
Digital Inputs
Diagnostics
Poll Count
DIAGNOSTICS RCC COMMS SCREEN
Poll Indicator LED
Reply Indicator LED
NAVIGATION
Timeout Count
Clear Counters
Diagnostics
STATUS MESSAGES
SAFETY SHUTDOWN MESSAGE
“WATCHDOG – SOFTWARE REBOOT”
DISPLAY MESSAGES
SEIKO DPU-414
SECTION 4 – PRINTERS
OKIDATA MICROLINE
WEIGH-TRONIX
•Okidata –
PRINTERS
Printers
equipped with an RS-232Serial interface
•WEIGH-TRONIXPrinter
Connectors
• SEIKO
Hardware required
Number of Units Connected
Printer Setup
Automatic Data Logging
Printers
York International Corporation Unit X Status
EXAMPLE YCAS CHILLER
Printers
FIG. 28 – CONTINUED
FIG. 29 – HISTORY HEADER PRINTOUT
INTRODUCTION
SECTION 5 – SERVICE
SYSTEM ARCHITECTURE
Service
REFER TO FIG.
ROW IN
FIG. 30 – CONTROL CENTER
BOARD
BOARD
REFER TO FIG
MICROBOARD
Service
4. Mini-cardchecksum
2. FPGA configuration
1. First initiate table complete
3. Mini-cardsignature test
a. COM 1 J2 - RS-232.Printer
Service
COM 1 is connected directly to the Micro. COM 2 through 5 are connected directly to the UART Universal Asynchronous Receive Transmit. The UART converts the parallel data to serial form for transmission to the peripheral device and converts the incoming serial data to parallel form for use by the Micro. It also generates and processes control signals for the Modem communications DTR, CTS, DSR, RTS. Under Program control, the Micro instructs the UART of the desired data transmission Baud rate. A crystal oscillator provides the frequency reference. Each port is equipped with two LED’S; a red one indicates when data is being transmitted to the remote device and a green one indicates when data is being received from the remote device. The RS-232output voltages are industry standard +3 to +15VDC, with +9VDC typical. The RS-485output voltages are industry standard +1.5 to +5VDC, with +2.5VDC typical. A loopback diagnostic test can be performed on each serial port. This test permits verification of the data transmitted from the serial port. Refer to the “Serial Inputs / Outputs Tests” description in this book for details of these tests. The graphic screens that are displayed on the Liquid Crystal Display are created from preformed graphics and messages that are stored in the Program FLASH Memory Card, and real-timesystem operating parameters, such as temperatures. The graphics, message and number data are in the form of digital words. The Display Controller converts this data into display drive signals and sends them to the Display from Microboard J5. The Display has 307,200 pixels arranged in a 640 columns x 480 rows matrix configuration. Each pixel consists of 3 windows; red, green and blue, through which a variable amount of light from the Display backlight is permitted to pass through the front of the display. Imbedded in each window of the pixel is a transistor, the conduction of which determines the amount of light that will pass. The drive signal determines the amount of conduction of the transistor and therefore the amount of light passed through the window. The overall pixel color becomes a result of the gradient of red, green and blue light allowed to pass. The drive signal for each pixel is an 18 bit binary word; 6 for each of the 3 colors, red, green and blue. The greater the binary value, the greater the amount of light permitted to pass. The pixels are driven sequentially from left to right, beginning with the top row. To coordinate the drive signals and assure the pixels in each row are driven sequentially from left to right and the columns are driven from top to bottom, each drive signal contains a horizontal and vertical sync signal
•BRAM U52 •Flash Memory Card U46 •BIOS EPROM U45
Service
FIG. 31 – MICROBOARD
BIOS EPROM
FLASH MEMORY CARD
BRAM
TOP SURFACE
Service
MEMORY CARD SOCKET
MEMORY CARD
SUPPLY
POWER
FROM
FIG. 33 –
JP10 - JP26 - Not used
Pins 1-2 RS-232 Pins 2-3 RS-485
TABLE 2 – MICROBOARD PROGRAM JUMPERS
Watchdog protection as follows
JP39, JP40, JP41, JP42 - Not used
JP34, JP35, JP36, JP37 - Not Used
tion! Severe compressor or chiller
TABLE 3 – MICROBOARD PROGRAM SWITCHES
for YORK factory testing only
NEVER disable the watchdog protec
MICRO UART
FIG. 36 – CONFIGURABLE ANALOG INPUTS
Service
REFER TO FIG. 37 -
LIQUID CRYSTAL DISPLAY
ment Displays or supporting components cannot be
Service
Display Replacement Kit
Installation
Installation
Display Handling
SHARP LQ10D367 Display: Refer to Fig. 41 Removal
1. BP = Back Porch = 4-48CLKS
Service
FIG. 37 – DISPLAY, MOUNTING
NOTES
LABEL
1. Configure Microboard Program Jumpers per label
1.Configure Microboard Program Jumpers per label
LABEL
FIG. 41 – DISPLAY SHARP LQ10D367 LAMP REPLACEMENT
Service
REFER TO FIG
DISPLAY INTERFACE BOARD
031-01765-001
031-01765-002
SHARP LQ10D367
Service
43 – DISPLAY INTERFACE BOARD
LG SEMICON LP104V2
REFER TO FIG.
DISPLAY BACKLIGHT INVERTER BOARD
Service
INVERTER
BOARD
MICRO
REFER TO FIGURES 45 &
KEYPAD
FIG. 45 – KEYPAD
Service
LD06756
LD04075
FIG. 46 – KEYPAD
LD04076
REFER TO FIG
POWER SUPPLY
Service
INVERTER BOARD
DC POWER SUPPLY
MICRO BOARD
MICROGATEWAY LCD DISPLAY DISPLAY BACKLIGHT
Service
OFFLINE DIAGNOSTICS & TROUBLESHOOTING
REFER TO FIG 48 &
MAIN DIAGNOSTICS SCREEN
Service
KEYPAD TEST
DISPLAY TEST
PROCEDURE
2.Display Interface Board
BIT PATTERNS TEST SCREEN
Test Failed
1.Display Ribbon Cable
3 & 4a
SERIAL INPUTS / OUTPUTS TESTS
From
RS-485
Service
DIGITAL INPUTS / OUTPUTS TESTS
PROCEDURE Digital Inputs
Service
ANALOG INPUTS TESTS
2.SETPOINTS Screen
SYSTEM COMMISSIONING CHECKLIST
1.PROGRAM JUMPERS/SWITCHES
RCC SETUP Screen
TABLE 5 - RENEWAL PARTS
Renewal Parts
SECTION 6 – PART NUMBER AND RENEWAL PARTS
TABLE 4 - PART NUMBER
FIG. 55 – FRONT OF OPTIVIEW REMOTE CONTROL CENTER
00535VIP
Renewal Parts
13 1617
YORK INTERNATIONAL
LD06513
FIG. 58 – LOCATION OF FUSE, F1 & F2
FORM 50.40-OM2 21
YORK INTERNATIONAL
TEMPERATURE
SI METRIC CONVERSION
Renewal Parts
Page
ALL RIGHTS RESERVED
P.O. Box 1592, York, Pennsylvania USA
Subject to change without notice. Printed in USA
Copyright by York International Corporation