Repair Instructions
7 Repair instructions
Contents
7.1 |
| Dismantling the starter | 25 |
7.2 |
| Replacing a broken or worn starter cord | 26 |
7.3 | Tensioning the return spring | 26 | |
7.4 |
| Replacing a broken return spring | 27 |
7.5 |
| Starter assembly | 27 |
7.6 |
| Dismantling the ignition module and flywheel | 28 |
7.7 | Assembling the ignition module and flywheel | 29 | |
7.8 |
| Dismantling the centrifugal clutch | 30 |
7.9 | Assemby of centrifugal clutch | 31 | |
7.10 | Dismantling the oil pump and screen | 31 | |
7.11 Assembling the oil pump and screen | 32 | ||
7.12 | Dismantling the intake system | 32 | |
7.13 | Assembling the intake system | 32 | |
7.14 | Carburettor | 34 | |
7.15 | Tank unit | 42 | |
7.16 | Venting the fuel tank | 42 | |
7.17 | Vibration damping system | 43 | |
7.18 | Replacing the fuel filter | 44 | |
7.19 | Replacing the fuel hose/return hose | 44 | |
7.20 | Replacing the fuel pump | 44 | |
7.21 | Dismantling the piston and cylinder | 45 | |
7.22 | Assembling the piston and cylinder | 47 | |
7.23 | Pressure testing the cylinder | 48 | |
7.24 | Dismantling the crankshaft and crankcase | 49 | |
7.25 | Assembling the complete crankshaft | 54 | |
7.26 | Replacing the bar bolt | 53 | |
7.27 | Repairing damaged threads | 54 | |
24 - English