Husqvarna 966451906 manual Dismantling the piston and cylinder

Page 45

Repair Instructions

7.21 Dismantling the piston and cylinder

1

Dismantle:

• The cylinder cover

• The carburettor (see “Dismantling the carburettor”)

• The muffler

• The vibration element

• The spark plug cap

• The intake system

2

Unscrew the cylinder’s four screws

and carefully lift away the cylinder and the gasket. See figure 60.

NOTE!

Take care to prevent any dirt and foreign particles from entering the crankcase.

3

Cover over the crankcase opening.

4

Remove the circlips for the gudgeon pin and press out the gudgeon pin. The lift off the piston. See figure 61.

5

Remove the gudgeon pin bearing (the needle bear- ing) using a pliers. See figure 61. Replace with a new bearing.

Cleaning and inspection of the cylinder Clean all components, scrape off all gasket re- mains and soot from the following areas:

The piston crown

The top of the cylinder bore (inside)

The cylinder exhaust port

The base of the cylinder and/or crankcase

Fig 60

Fig 61

English - 45

Image 45 Contents
562XP/XPG Page Contents Index Vibration damping system Contents Introduction and safety regulationsIntroduction and safety instructions Special Instructions General InstructionsSymbols in the Workshop Manual Symbols on the sawTechnical data NGK CMR6H Service tools 12a12b 13d 13a 13b 13c Key Service dataEnglish Contents Safety equipmentCleaning and inspection Dismantling the chain brakeAlt Assembling the chain brake Assembling the muffler Dismantling the mufflerFunctional inspection Do not touch the muffler until it has cooled. Risk of burnsDismantling the start/stop control Replacing the chain catcherResistance test stop function Assembling the start/stop controlCleaning and inspection Safety equipment Repair instructions Dismantling the starter Cleaning and inspection Clean the parts and checkReplacing a broken or worn starter cord Tensioning the return springWear protective glasses Replacing a broken return spring Starter assemblyDismantling the ignition module and flywheel Assembling the ignition module and flywheel Min 60 mm Dismantling the centrifugal clutchDismantling the oil pump and screen Assembly of centrifugal clutchDismantling the intake system Assembling the oil pump and screenAssembling the intake system Design CarburettorFunction Dismantling the carburettor English Assembly Cleaning and inspection Clean all units in clean petrolEnglish Fitting on the saw Pressure testing the carburettorMake sure that the following components are correctly fitted Venting the fuel tank Tank unitTest Opening pressure outwards Opening pressure inwardsVibration damping system Replacing the fuel hose/return hose Replacing the fuel filterReplacing the fuel pump Purge DismantleDismantling the piston and cylinder English Assembling the piston and cylinder Faults and causes Score marks on the piston aCarbon build-up B Piston ring breakageLoosen Pressure testing the cylinderDismantling the crankshaft and crankcase Page Repair Instructions Sealing rings Assembling a complete crankshaft Repairing damaged threads Replacing the bar boltReplacing a bar bolt with intact crankcase English Troubleshooting Troubleshooting StartingIdling low speed Troubleshooting methods High speedAcceleration and retardation 2011W31 115 26
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