Subaru Robin Power Products RGX3510 manual CHECKING, Disassembly and Reassembly of the Control BOX

Page 68

10-4 CHECKING, DISASSEMBLY and REASSEMBLY of the CONTROL BOX

10-4-1 CHECKING OF THECONTROLBOX

Dismount the control box from frame.

Remove the control panel and check each components and wiring.

Refer to Section 9 for the detail of checking procedure for the components in the control box.

10-4-2 DISASSEMBLY

(1) Remove the control panel from the control box.

screw

6 pcs. (RGX1810, RGX2410, RGX3510)

M4 screw

8 pcs. (RGX5510)

(2)Disconnect the connectors on the wiresto detach the control panel and box.

(3)Remove the condensers and diode rectifier from the control box.

(4)After disconnecting individual wires, remove the control panel components.

NOTE : DC fuse, full power switch and pilot lamp have their wires soldered. Unsolder them to remove those parts if necessary.

10-4-3 REASSEMBLY

(1)Installthereceptacles,no-fusebreaker,fuse,terminals,switches,etc.onthecontrolpanelandwire them.

NOTE : Circuit diagrams are shown in Section 12. Colored wires are used for easy identification, and are of the correct capacity and size. Use heat-resistant type wires (permissible temperature range 75°C or over) in the specified gauge shown in the circuit diagrams.

(3)Install condensers, and diode rectifier into the control box.

(3)Connect the wires of control panel components and control box.

Fastentheearthwires to the rear of thecontrolboxusinga M4 nut totheboltwhichfixesthe condenser bracket to the inside of the control box. (See Fig.10-30.)

Attach the control panel to the control box.

 

 

“4 ScreLV

6 pcs. (RGX1810, RGX2410, RGX3510)

M4 scre\v

8 pcs. (RGX5510)

1.2 - 1.5 Nom

 

 

 

REAR COVER

CLAMP

M4 NUT

WELDING NUT

 

E A R T H WIRES

 

To EARTH TERMINAL

,CONDENSERBRACKET

I

II

II

I

Fig. 10-30

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Image 68
Contents Generator Contents No DCOutput Idle ControlOption for60 Hz only 3NIDN3 SpecificationsTlOlVNtl3llV 3NIEN3 Perfomance Curves RGXl810 Model RGX2410 RGX1810Output M a RGX3510 Model RGX3510RGX2410 3500W OutputMax 4MODELRGX5510 RGX5510RGX5510 5DC Output Option Features General Description 1EXTERNAL ViewRGX1810, RGX2410 50Hz, 60H~-220V,240V Type 2CONTROLPANELRGX1810, RGX2410 50Hz, 60H~-llOV,12OVTYPE RGXl810, RGX2410 50Hz,60Hz-11OV/220V, 120V/240V Type RGXl810,2410 50Hz-220V with SpecialreceptacleRGX1810,2410 AUSTRALIA, 50HZ-240V RGX3510 50Hz, 60Hz-1lOV,120V TypeRGX3510 50Hz, 60Hz-220VY 240VTYPE RGX3510 5OHZ, 60Hz-110V/22OVy120V/240V TypeRGX3510 50Hz-220V Withspecialreceptacle RGX3510 AUSTRALIA, 50HZ-240VRGX5510 50Hz, 60Hz-1lOV, 120V Type RGX5510 60H~-220V/240VTYPERGX5510 ~OHZ, 60H~-lIOV/220V,120V/240V Type RGX5510 50Hz-220V with Special ReceptacleRGX5510 AUSTRALIA, 50Hz-240V Location of Serial Number and Specification Number Constructionandfunction ConstructionFunction StatorCondenser RotorRGX55 0 r 4DC Fuse OptionNO-FUSEBREAKER \vJ Receptacle and AC Plug STD.SPECVoltage Fluctuations Under Load Generator Operation1GENERATION Of NO-LOADVOLTAGE 3FULL Power Switch Dual voltage type RGX1810,2410,3510Dual voltagetype RGX5510 Page 4ELECTRONICIGNITIONSYSTEM Ignition Timing Plug Flywheel Cooling FANPower supply OIL Sensor 1DESCRIPTIONPrinciple of Sensingoillevel 3HOW Itoperates4BLOCK Diagram of the Circuit Judgement of oil levelDecision of oil shortage Automatic stopof enginePage Safety Precautions Do not place inflammable materialsnear the generatorIncandescent lamp, heater,etc. with a power factor of 1.O Mercury lamps with a smaller power factorAppliances without any indication as to power consumption Fluorescent lamp37/0.26 Measuring Procedures SpecificationsMeasuringinstruments 1 Dr. Robin Generator TesterAmmeters Instruments5oov AC Output Measuring DcoutputmeasuringMeasuring Insulation Resistance StatorControl Panel 2AC Receptacles CheckingfunctionalmembersVoltmeter 4STATOR 3NO-FUSE Breaker5ROTOR Assembly Normal Capacityof Condenser 7DIODE RectifierCheckingtablefordigitalcircuittester OIL SensoroptionDisassembly and Assembly Preparation and Precautions10-2DISASSEMBLY Procedures Control box. See FIg Remove IIi Startor Stator Rotor Remo1.e rhe front cover 10-3ASSEMBLYPROCEDURES 10-3-1FRONTCOVER 120- 140 kgocrn 1‘ \ 8.7- 10.1 ft*lb Tighteningtorque11.3-13.2 N m Kg-cm \ Tt 8.7 10.8 ft4bFix Rear CoverH18 flan, nut Tightening torque Control BOXM8 nut 10-3-7FUEL Tank CHECKING, Disassembly and Reassembly of the Control BOX DisassemblyReassembly Checking of ThecontrolboxTroubleshooting 11-1NO AC Output Checking CondenserNormalcapacity of Condenser Checking StatorRemedy Checking Rotor11-2-4CHECKING Rotor AC Voltge is TOO High or TOO LOW Checking Engine SpeedChecking Condenser Check condenser referring to -1-1 Check the Appliance for Trouble Check if the Engine is OverheatedCheck the Insulation GeneratorCheck the Wiring Specification ResistanceCheck the DC Fuse 11 -4-4 Check the Diode Rectifier11-5-1ENGINE- Speedis not Increased When a Loadis Applied Idle Control Option for 60Hz onlyControl Unit Board Engine Speed is not Reduced When Load is OFF SolenoidWiring Diagram RGX1810, RGX2410 llOVGeneratorcontrolbox RGX1810, RGX2410 220VRGX3510 1lOV RGXl810, RGX2410 11OV/22OV 120V/240VGenerator Control BOX RGX3510 220V RGX3510 11OV/22OV 120V/240VRGX5510 11OV RGX5510 220VRGX5510 11OV/220V 120V/240V Generator ControlboxEngine Wiring Diagram . Recoil Stater Type Page 25 mm2 Symbols Part Name ISSUEEMD-GS1001