Subaru Robin Power Products RGX3510 manual Generator Operation, 1GENERATION Of NO-LOADVOLTAGE

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5-3 GENERATOR OPERATION

PERMANENT MAGNET ,-

COIL MAIN STATOR

FOR INITIALEXCITATION

ECEPTACLE

APPLIANCE

DIODE

CONDENSERCOIL

CONDENSER

Fig. 5-8

5-3-1GENERATION Of NO-LOADVOLTAGE

IVhen the generator starts running: the permanent magnet built-in to the rotor generates 3 to 6V of AC voltage in the main coil and condenser coil wound on the stator.

As oneortwocondensers areconnectedtothecondensercoil,thesmallvoltageatthecondenser:z.

coil generates a minute current which flows through the condenser coil. At this time, a small flux

isproducedwithwhichthe magneticforceatthe rotor’s magneticpoleisintensified.Whenthis magnetic force is intensified, the respective voltages in the main coil and condenser coil rise up.

As the current !$$ increases, the magnetic flux at the rotor’s magnetic pole increases further. Thus the voltages at the main coil and condenser coil keep risingby repeating this process.

As AC current flows through the condenser coil, the density of magnetic flux in the rotor changes. This change of magnetic flux induces AC voltage in the field coil,;sand the diode rectifier in the field

coil circuit rectifies this AC voltage into DC. Thus a DC current flows through the field coil and magnetizes the rotor core to generate an output voltagein the main coil.

When generator speed reaches 2700 to 2800 rpm (50Hz type) or 3000 to 3300 rpm (60Hz type), the current in the condenser coil and field coil increases rapidly.

This acts to stabilize the output voltage of each coils. If generator speed further increases to the rated value, the generator output voltage will reachto the rated value.

5-3-2 VOLTAGE FLUCTUATIONS UNDER LOAD

When the output current flows through the main coil to the appliance, a magnetic flux is produced and

serves to increasecurrent :$$ in thecondensercoil.Whencurrent i@ increases,thedensity of magnetic

fluxacrosstherotorcorerises. As aresult,thecurrentflowinginthefieldcoilincreasesandthe -Eenerator output voltage is prevented from decreasing.

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Contents Generator Contents No DCOutput Idle ControlOption for60 Hz only TlOlVNtl3llV Specifications3NIDN3 3NIEN3 Perfomance Curves RGXl810 RGX1810 Model RGX2410Output M a RGX2410 Model RGX3510RGX3510 3500W OutputMax RGX5510 4MODELRGX5510RGX5510 5DC Output Option Features 1EXTERNAL View General DescriptionRGX1810, RGX2410 50Hz, 60H~-llOV,12OVTYPE 2CONTROLPANELRGX1810, RGX2410 50Hz, 60H~-220V,240V Type RGXl810,2410 50Hz-220V with Specialreceptacle RGXl810, RGX2410 50Hz,60Hz-11OV/220V, 120V/240V TypeRGX3510 50Hz, 60Hz-1lOV,120V Type RGX1810,2410 AUSTRALIA, 50HZ-240VRGX3510 5OHZ, 60Hz-110V/22OVy120V/240V Type RGX3510 50Hz, 60Hz-220VY 240VTYPERGX3510 AUSTRALIA, 50HZ-240V RGX3510 50Hz-220V WithspecialreceptacleRGX5510 60H~-220V/240VTYPE RGX5510 50Hz, 60Hz-1lOV, 120V TypeRGX5510 50Hz-220V with Special Receptacle RGX5510 ~OHZ, 60H~-lIOV/220V,120V/240V TypeRGX5510 AUSTRALIA, 50Hz-240V Location of Serial Number and Specification Number Stator ConstructionandfunctionConstruction Function Rotor CondenserNO-FUSEBREAKER 4DC Fuse OptionRGX55 0 r Receptacle and AC Plug STD.SPEC \vJ1GENERATION Of NO-LOADVOLTAGE Generator OperationVoltage Fluctuations Under Load Dual voltage type RGX1810,2410,3510 3FULL Power SwitchDual voltagetype RGX5510 Page Ignition Timing Plug Flywheel Cooling FAN 4ELECTRONICIGNITIONSYSTEM3HOW Itoperates Power supplyOIL Sensor 1DESCRIPTION Principle of SensingoillevelAutomatic stopof engine 4BLOCK Diagram of the CircuitJudgement of oil level Decision of oil shortagePage Do not place inflammable materialsnear the generator Safety PrecautionsMercury lamps with a smaller power factor Incandescent lamp, heater,etc. with a power factor of 1.OFluorescent lamp Appliances without any indication as to power consumption37/0.26 1 Dr. Robin Generator Tester Measuring ProceduresSpecifications MeasuringinstrumentsInstruments Ammeters5oov Dcoutputmeasuring AC Output MeasuringStator Measuring Insulation ResistanceControl Panel Voltmeter Checkingfunctionalmembers2AC Receptacles 3NO-FUSE Breaker 4STATOR5ROTOR Assembly 7DIODE Rectifier Normal Capacityof CondenserOIL Sensoroption CheckingtablefordigitalcircuittesterPreparation and Precautions Disassembly and Assembly10-2DISASSEMBLY Procedures Control box. See FIg Remove IIi Startor Stator Rotor Remo1.e rhe front cover Tt 8.7 10.8 ft4b 10-3ASSEMBLYPROCEDURES 10-3-1FRONTCOVER120- 140 kgocrn 1‘ \ 8.7- 10.1 ft*lb Tighteningtorque 11.3-13.2 N m Kg-cm \Rear Cover FixH18 flan, nut Control BOX Tightening torqueM8 nut 10-3-7FUEL Tank Checking of Thecontrolbox CHECKING, Disassembly and Reassembly of the Control BOXDisassembly ReassemblyChecking Stator Troubleshooting11-1NO AC Output Checking Condenser Normalcapacity of CondenserChecking Rotor RemedyChecking Condenser Check condenser referring to -1-1 AC Voltge is TOO High or TOO LOW Checking Engine Speed11-2-4CHECKING Rotor Generator Check the Appliance for TroubleCheck if the Engine is Overheated Check the Insulation11 -4-4 Check the Diode Rectifier Check the WiringSpecification Resistance Check the DC FuseIdle Control Option for 60Hz only 11-5-1ENGINE- Speedis not Increased When a Loadis AppliedControl Unit Board Solenoid Engine Speed is not Reduced When Load is OFFRGX1810, RGX2410 220V Wiring DiagramRGX1810, RGX2410 llOV GeneratorcontrolboxGenerator Control BOX RGXl810, RGX2410 11OV/22OV 120V/240VRGX3510 1lOV RGX3510 11OV/22OV 120V/240V RGX3510 220VRGX5510 220V RGX5510 11OVGenerator Controlbox RGX5510 11OV/220V 120V/240VEngine Wiring Diagram . Recoil Stater Type Page 25 mm2 Symbols Part Name ISSUEEMD-GS1001