Generac 04389-1, 04456-1, 04390-1 3.5MANUAL TRANSFER OPERATION, 3.6SETTING THE EXERCISE TIMER

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3.5MANUAL TRANSFER OPERATION

Section 3 — Operation

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

D.Utility Voltage Pickup Sensor

This sensor monitors utility power supply volt- age. When that voltage is restored above 70 per- cent of the nominal source voltage, a retransfer time delay starts timing.

E.Retransfer Time Delay

This timer runs for about 15 seconds.

At end of a 15-second delay, circuit board action de-energizes transfer relay in the transfer switch.

Retransfer to utility power source then occurs.

F.Engine Cool-down Timer

When the load is transferred back to utility power source, the engine cool-down timer starts timing.

The timer will run for about one minute, and the generator will then shut down.

3.5MANUAL TRANSFER OPERATION

‹3.5.1 TRANSFER TO GENERATOR POWER SOURCE

To start the generator and activate the transfer switch manually, proceed as follows:

1.Set the generator’s Auto/Off/Manual switch to OFF.

2.Set the generator’s main circuit breaker to its OFF (or open) position.

3.Turn OFF the utility power supply to the transfer switch using the means provided (such as a utility main line circuit breaker).

‹3.5.1 TRANSFER TO GENERATOR POWER SOURCE‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE DANGER

Do not attempt to activate the transfer switch manually until all power voltage supplies to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal electrical shock.

4.Use the manual transfer handle inside the trans- fer switch to move the main contacts to their “Standby” position, i.e., loads connected to the standby power source (Figure 3.2).

5.To crank and start the engine, set the Auto/Off/Manual switch to MANUAL.

6.Let the engine stabilize and warm up for a few minutes.

7.Set the generator’s main circuit breaker to its ON (or closed) position. The standby power source now powers the loads.

‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE

When utility power has been restored, you will want to transfer back to that source and shut down the generator. This can be accomplished as follows:

1.Set the generator’s main circuit breaker to its OFF (or open) position.

2.Let the engine run for a minute or two at no-load to stabilize the internal temperatures.

3.Set the generator’s Auto/Off/Manual switch to its OFF (or open) position. The engine should shut down.

4.Check that utility power supply to the transfer switch is turned OFF.

3.6SETTING THE EXERCISE TIMERFigure 3.2 – Manual Transfer Switch Operation DANGER

Do not attempt to activate the transfer switch manually until all power voltage supplies

to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal electrical shock.

5.Use the manual transfer handle inside the trans- fer switch to move the main contacts back to their “Utility” position, i.e., loads connected to the util- ity power source (Figure 3.2).

6.Turn ON the utility power supply to the transfer switch using the means provided.

7.Set the system to automatic operation as outlined in “Automatic Transfer Operation,” Section 3.3 (Page 14).

3.6SETTING THE EXERCISE TIMER

Figure 3.2 – Manual Transfer Switch Operation

Your generator is equipped with an exercise timer.

 

Once it is set, the generator will start and exercise

 

once every seven days, on the day of the week and at

 

the time of day you complete the following sequence.

 

During this exercise period, the unit runs for approx-

 

imately 12 minutes and then shuts down. Transfer of

 

loads to the generator output does not occur during

 

the exercise cycle.

 

A switch on the control panel (see Figure 3.1, Page 14)

 

allows you to select the day and time for system exer-

 

cise. To select the desired day and time of day, you

 

must perform the following sequence at that time.

 

Generac® Power Systems, Inc. 15

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Contents DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY POWER SYSTEMS, INCPOWER SYSTEMS DANGERAUTHORIZED DEALER LOCATION INTRODUCTIONDANGER ‹CONTENTSIntroduction Parts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX1.3SYSTEM SET LED 1.1UNPACKING/INSPECTION1.2PROTECTION SYSTEMS Figure 1.2 - 12 kW and 15 kW, V-twin GT-990Engine 1.4YOUR GENERATORFigure 1.1 - 7 kW, Single Cylinder GH-410Engine ‹1.5.2 ENGINE 1.5 SPECIFICATIONS‹ 1.5.1 GENERATOR 1.6FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8RECONFIGURING THE FUEL SYSTEM1.7FUEL CONSUMPTION DANGER1.9LOCATION 1.10 BATTERY INSTALLATION1.9.2 TRANSFER SWITCH 1.9.1 GENERATORFigure 1.5 - Battery Cable Connections 1.11 THE BATTERYWear rubber gloves and boots Do not open or mutilate the battery. Released2.1BEFORE INITIAL START-UP 2.2CHECK TRANSFER SWITCH OPERATION2.3ELECTRICAL CHECKS Never operate the engine with the oil level2.5CHECKING AUTOMATIC OPERATION 2.6ADJUSTING THE REGULATOR NATURAL GAS ONLY2.4GENERATOR TESTS UNDER LOAD Figure 2.2 - Placement of Regulator 2.7ENGINE GOVERNOR ADJUSTMENTFigure 2.3 - Engine Governor Adjustment Do not make any unnecessary adjustments3.1BREAK-INPROCEDURE 2.8VOLTAGE REGULATOR ADJUSTMENTFigure 2.4 - Full Load Speed Adjust Screw Figure 2.5 - Voltage Adjustment Potentiometer3.2USING THE AUTO/OFF/MANUAL SWITCH FIGURE 3.3AUTOMATIC TRANSFER OPERATIONWith the switch set to AUTO, the engine may 3.4SEQUENCE OF AUTOMATIC OPERATION3.5MANUAL TRANSFER OPERATION 3.6SETTING THE EXERCISE TIMER‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE Figure 3.2 - Manual Transfer Switch Operation4.1FUSE 3.7PROTECTION SYSTEMS‹3.7.1 LOW OIL PRESSURE SWITCH ‹3.7.2 HIGH TEMPERATURE SWITCH4.3CHANGING THE ENGINE OIL 4.2CHECKING THE ENGINE OIL LEVEL‹ 4.3.2 OIL CHANGE PROCEDURE ‹4.3.1 ENGINE OIL RECOMMENDATIONS4.4CHANGING THE OIL FILTER 4.5CHANGING THE ENGINE AIR CLEANER4.6SPARK PLUGS Figure 4.6 - 7 kW, Engine Air Cleaner LocationFigure 4.8 - Setting the Spark Plug Gap 4.7BATTERY MAINTENANCE4.8ADJUSTING GH-410/GT-990VALVE CLEARANCE 4.10 ATTENTION AFTER SUBMERSION 4.9COOLING SYSTEM4.11 CORROSION PROTECTION Figure 4.10 - Valve Clearance Adjustment‹4.12.2 RETURN TO SERVICE 4.12 OUT OF SERVICE PROCEDURE‹4.12.1 REMOVAL FROM SERVICE 4.13 SERVICE SCHEDULE PROBLEM 5.1TROUBLESHOOTING GUIDECAUSE CORRECTIONSection 6 - Electrical Data 24 Generac Power Systems, IncCONNECTION CONTROL PANEL BOXCUSTOMER 26 Generac Power Systems, Inc C2-6 28 Generac Power Systems, Inc Wiring Diagram - 7 kW - Drawing No. 0D9013-ACLOSEST TO BEA 4 0 STATOR CUSTOMER CONNECTION30 Generac Power Systems, Inc C2-6 32 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsPART NO.QTY. DESCRIPTION Control Panel - Drawing No. 0D8503-E DESCRIPTION Section 7 - Exploded Views and Parts Lists 0D4801 37 17 24 0D3086 Kit Contains DESCRIPTION 42 Generac Power Systems, Inc DESCRIPTION 44 Generac Power Systems, Inc 7 kW Generator - Drawing No. 0D3504-B 46 Generac Power Systems, Inc 12 kW and 15 kW Generator - Drawing No. 0D3417-B 48 Generac Power Systems, Inc GN410 Engine - Drawing No. 0D3539-BPart 50 Generac Power Systems, Inc 0C1069 PART NO. QTY TRANSFER SWITCH Section 8 - Mounting DimensionsGuardian Air NTAKE54 Generac Power Systems, Inc Generac Power Systems, Inc YOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES Section 10 - WarrantyEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYP.O. BOX WHITEWATER, WI WARRANTY SCHEDULEGENERAC POWER SYSTEMS, INC