Generac 04389-1, 04456-1, 04390-1 4.4CHANGING THE OIL FILTER, 4.6SPARK PLUGS, Screw Cover Filter

Page 20
Figure 4.4 – Oil Drain Hose and Filter

Section 4 — Maintenance

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Figure 4.4 – Oil Drain Hose and Filter

Low Oil Switch

 

High Temp Switch

 

 

 

 

 

 

4.4CHANGING THE OIL FILTER Loosen

Oil4.5CHANGING THE ENGINE AIR CLEANER

Drain

Hose

Oil Filter

4.4CHANGING THE OIL FILTER

Change the engine oil filter as follows:

1.With the oil drained, remove the old oil filter by turning it counterclockwise.

2.Apply a light coating of clean engine oil to the gas- ket of the new filter. See Section 1.5.1 (Page 6) for recommended filter.

3.Screw the new filter on by hand until its gasket lightly contacts the oil filter adapter. Then, tighten the filter an additional 3/4 to one turn (Figure 4.4).

4.Refill with the proper recommended oil (see Section 4.3.1, Page 17). See Section 1.5.2 (Page 6) for oil capacities.

5.Start the engine and check for leaks.

4.5CHANGING THE ENGINE AIR CLEANER

‹4.5.1 7 KW, 12 KW AND 15 KW GENERATORS

See Figures 1.1 and 1.2, (Page 5), for the location of your air cleaner. Use the following procedure (Figure 4.6):

1.Turn the two screws counterclockwise to loosen.

2.Remove the cover and air filter.

3.Wipe away dust or debris from inside of the air box and around edges.

4.Install the new air cleaner into the air box.

5.Install the cover. Turn the two cover screws clock- wise to tighten.

See the “Service Schedule,” Section 4.13 (Page 22) for air cleaner maintenance. See Section 1.5.1 (Page 6) for air filter replacement part number.

18 Generac® Power Systems, Inc.

Figure 4.6 — 7 kW, Engine Air Cleaner Location
Air Cleaner

Fuel

Regulator

 

 

 

 

 

Figure 4.7 — 12 kW and 15 kW Engine

Air Cleaner

Screw

Cover

Filter

4.6SPARK PLUG(S)

Reset the spark plug(s) gap or replace the spark plug(s) as necessary. See Section 4.13 (Page 22) for maintenance requirements.

1.Clean the area around the base of the spark plug(s) to keep dirt and debris out of the engine. Clean by scraping or washing using a wire brush and commercial solvent. Do not blast the spark plug(s) to clean.

2.Remove the spark plug(s) and check the condi- tion. Replace the spark plug(s) if worn or if reuse is questionable. See Section 4.13 (Page 22) for recommended inspection.

Image 20
Contents POWER SYSTEMS, INC DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLYPOWER SYSTEMS DANGERINTRODUCTION AUTHORIZED DEALER LOCATIONDANGER ‹CONTENTSIntroduction Parts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator ELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX1.3SYSTEM SET LED 1.1UNPACKING/INSPECTION1.2PROTECTION SYSTEMS Figure 1.2 - 12 kW and 15 kW, V-twin GT-990Engine 1.4YOUR GENERATORFigure 1.1 - 7 kW, Single Cylinder GH-410Engine ‹1.5.2 ENGINE 1.5 SPECIFICATIONS‹ 1.5.1 GENERATOR 1.8RECONFIGURING THE FUEL SYSTEM 1.6FUEL REQUIREMENTS AND RECOMMENDATIONS1.7FUEL CONSUMPTION DANGER1.10 BATTERY INSTALLATION 1.9LOCATION1.9.2 TRANSFER SWITCH 1.9.1 GENERATOR1.11 THE BATTERY Figure 1.5 - Battery Cable ConnectionsWear rubber gloves and boots Do not open or mutilate the battery. Released2.2CHECK TRANSFER SWITCH OPERATION 2.1BEFORE INITIAL START-UP2.3ELECTRICAL CHECKS Never operate the engine with the oil level2.5CHECKING AUTOMATIC OPERATION 2.6ADJUSTING THE REGULATOR NATURAL GAS ONLY2.4GENERATOR TESTS UNDER LOAD 2.7ENGINE GOVERNOR ADJUSTMENT Figure 2.2 - Placement of RegulatorFigure 2.3 - Engine Governor Adjustment Do not make any unnecessary adjustments2.8VOLTAGE REGULATOR ADJUSTMENT 3.1BREAK-INPROCEDUREFigure 2.4 - Full Load Speed Adjust Screw Figure 2.5 - Voltage Adjustment Potentiometer3.3AUTOMATIC TRANSFER OPERATION 3.2USING THE AUTO/OFF/MANUAL SWITCH FIGUREWith the switch set to AUTO, the engine may 3.4SEQUENCE OF AUTOMATIC OPERATION3.6SETTING THE EXERCISE TIMER 3.5MANUAL TRANSFER OPERATION‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE Figure 3.2 - Manual Transfer Switch Operation3.7PROTECTION SYSTEMS 4.1FUSE‹3.7.1 LOW OIL PRESSURE SWITCH ‹3.7.2 HIGH TEMPERATURE SWITCH4.2CHECKING THE ENGINE OIL LEVEL 4.3CHANGING THE ENGINE OIL‹ 4.3.2 OIL CHANGE PROCEDURE ‹4.3.1 ENGINE OIL RECOMMENDATIONS4.5CHANGING THE ENGINE AIR CLEANER 4.4CHANGING THE OIL FILTER4.6SPARK PLUGS Figure 4.6 - 7 kW, Engine Air Cleaner LocationFigure 4.8 - Setting the Spark Plug Gap 4.7BATTERY MAINTENANCE4.8ADJUSTING GH-410/GT-990VALVE CLEARANCE 4.9COOLING SYSTEM 4.10 ATTENTION AFTER SUBMERSION4.11 CORROSION PROTECTION Figure 4.10 - Valve Clearance Adjustment‹4.12.2 RETURN TO SERVICE 4.12 OUT OF SERVICE PROCEDURE‹4.12.1 REMOVAL FROM SERVICE 4.13 SERVICE SCHEDULE 5.1TROUBLESHOOTING GUIDE PROBLEMCAUSE CORRECTION24 Generac Power Systems, Inc Section 6 - Electrical DataCONNECTION CONTROL PANEL BOXCUSTOMER 26 Generac Power Systems, Inc C2-6 Wiring Diagram - 7 kW - Drawing No. 0D9013-A 28 Generac Power Systems, IncCUSTOMER CONNECTION CLOSEST TO BEA 4 0 STATOR30 Generac Power Systems, Inc C2-6 Section 7 - Exploded Views and Parts Lists 32 Generac Power Systems, IncPART NO.QTY. DESCRIPTION Control Panel - Drawing No. 0D8503-E DESCRIPTION Section 7 - Exploded Views and Parts Lists 0D4801 37 17 24 0D3086 Kit Contains DESCRIPTION 42 Generac Power Systems, Inc DESCRIPTION 44 Generac Power Systems, Inc 7 kW Generator - Drawing No. 0D3504-B 46 Generac Power Systems, Inc 12 kW and 15 kW Generator - Drawing No. 0D3417-B 48 Generac Power Systems, Inc GN410 Engine - Drawing No. 0D3539-BPart 50 Generac Power Systems, Inc 0C1069 PART NO. QTY Section 8 - Mounting Dimensions TRANSFER SWITCHGuardian Air NTAKE54 Generac Power Systems, Inc Generac Power Systems, Inc CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES Section 10 - WarrantyEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGP.O. BOX WHITEWATER, WI WARRANTY SCHEDULEGENERAC POWER SYSTEMS, INC