Generac 04389-1, 04456-1, 04390-1 1.9LOCATION, Battery Installation, Generator, Transfer Switch

Page 10
Figure 1.4 - Demand Regulator

Section 1 — General Information

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

5.Remove the small brass hose fitting from the idle circuit port of the regulator housing.

6.Remove the small jet (0D5698A) located in the side of the regulator housing and install it into the small threaded hole in the idle circuit port on the regulator.

7.Refit the brass hose fitting to the idle circuit port of the regulator. Use pipe thread sealant to reseal the threads on the hose fitting.

8.Identify both adjustment screws.

NOTE:

One adjustment screw can be accessed from the front of the unit and the second can be accessed from the back of the unit.

9.Reverse procedure steps 1-4 to re-install the demand regulator.

10.To adjust the system to run on LP fuel, simply turn the adjuster screw that is accessed from inside the front of the unit, 1/4 turn clockwise. This will now set the system for maximum power and best performance on LP fuel.

11.The fuel system will now allow the engine to run on LP fuel. It may be necessary to make minor adjustments to the preset screw settings to achieve maximum power. If you experience prob- lems with the unit producing maximum power, follow the procedure in Section 2.6 (Adjusting the Regulator).

Figure 1.4 - Demand Regulator

FUEL HOSE

BRASS HOSE

FITTING

IDLE CIRCUIT

O

 

BRASS HOSE

SMALL

PORT

U

 

T

PRESSURE

FITTING

 

1

1/8 NPT

 

FUEL JET

 

TAP

 

 

 

 

 

 

REGULATOR

 

 

 

 

HOUSING PORT

 

 

 

ADJUSTER

 

 

 

 

SCREWS

 

1.9LOCATION

1.9.1 GENERATOR

Install the generator set, in its protective enclosure, outdoors, where adequate cooling and ventilating air is always available. Consider these factors:

Install the unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc. If prevailing winds will cause blowing or drift- ing, you may need to consider using a windbreak to protect the unit.

Install the generator on high ground where water levels will not rise and endanger it.

Allow sufficient room on all sides of the generator for maintenance and servicing. A good rule is to allow 5 feet of space on all sides.

Where strong prevailing winds blow from one direction, face the generator air inlet openings to the prevailing winds.

Install the generator as close as possible to the fuel supply, to reduce the length of piping.

Install the generator as close as possible to the transfer switch. HOWEVER, REMEMBER THAT LAWS OR CODES MAY REGULATE THE DIS- TANCE.

1.9.2 TRANSFER SWITCH

1.9.2.1 7 kW, 12 kW and 15 kW Units

The transfer switch shipped with this generator is enclosed in a NEMA 1 enclosure. This type of enclo- sure is intended for indoor use only. Follow these rules:

Install the transfer switch indoors on a firm, stur- dy supporting structure.

To prevent switch distortion, level the switch if nec- essary. This can be done by placing washers between the switch enclosure and mounting sur- face.

Never install the switch where water or any corro- sive substance might drip onto the enclosure.

Protect the switch at all times against excessive moisture, dust, dirt, lint, construction grit and corrosive vapors.

1.10 BATTERY INSTALLATION

Fill the battery with the proper electrolyte fluid if nec- essary and have the battery fully charged before installing it.

Before installing and connecting the battery, complete the following steps:

1.Set the generator's Auto/Off/Manual switch to OFF.

2.Turn off utility power supply to the transfer switch.

3.Remove the 5A and 15A fuses from the generator control panel.

If the Auto/Off/Manual switch is not set to its OFF position, the generator can crank and start as soon as the battery cables are connected. If the utility power supply is not turned off, sparking can occur at the battery posts and cause an explosion.

8 Generac® Power Systems, Inc.

Image 10
Contents POWER SYSTEMS POWER SYSTEMS, INCDEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY DANGERDANGER INTRODUCTIONAUTHORIZED DEALER LOCATION ‹CONTENTSIntroduction Despite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS ‹STANDARDS INDEX1.2PROTECTION SYSTEMS 1.1UNPACKING/INSPECTION1.3SYSTEM SET LED Figure 1.1 - 7 kW, Single Cylinder GH-410Engine 1.4YOUR GENERATORFigure 1.2 - 12 kW and 15 kW, V-twin GT-990Engine ‹ 1.5.1 GENERATOR 1.5 SPECIFICATIONS‹1.5.2 ENGINE 1.7FUEL CONSUMPTION 1.8RECONFIGURING THE FUEL SYSTEM1.6FUEL REQUIREMENTS AND RECOMMENDATIONS DANGER1.9.2 TRANSFER SWITCH 1.10 BATTERY INSTALLATION1.9LOCATION 1.9.1 GENERATORWear rubber gloves and boots 1.11 THE BATTERYFigure 1.5 - Battery Cable Connections Do not open or mutilate the battery. Released2.3ELECTRICAL CHECKS 2.2CHECK TRANSFER SWITCH OPERATION2.1BEFORE INITIAL START-UP Never operate the engine with the oil level2.4GENERATOR TESTS UNDER LOAD 2.6ADJUSTING THE REGULATOR NATURAL GAS ONLY2.5CHECKING AUTOMATIC OPERATION Figure 2.3 - Engine Governor Adjustment 2.7ENGINE GOVERNOR ADJUSTMENTFigure 2.2 - Placement of Regulator Do not make any unnecessary adjustmentsFigure 2.4 - Full Load Speed Adjust Screw 2.8VOLTAGE REGULATOR ADJUSTMENT3.1BREAK-INPROCEDURE Figure 2.5 - Voltage Adjustment PotentiometerWith the switch set to AUTO, the engine may 3.3AUTOMATIC TRANSFER OPERATION3.2USING THE AUTO/OFF/MANUAL SWITCH FIGURE 3.4SEQUENCE OF AUTOMATIC OPERATION‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE 3.6SETTING THE EXERCISE TIMER3.5MANUAL TRANSFER OPERATION Figure 3.2 - Manual Transfer Switch Operation‹3.7.1 LOW OIL PRESSURE SWITCH 3.7PROTECTION SYSTEMS4.1FUSE ‹3.7.2 HIGH TEMPERATURE SWITCH‹ 4.3.2 OIL CHANGE PROCEDURE 4.2CHECKING THE ENGINE OIL LEVEL4.3CHANGING THE ENGINE OIL ‹4.3.1 ENGINE OIL RECOMMENDATIONS4.6SPARK PLUGS 4.5CHANGING THE ENGINE AIR CLEANER4.4CHANGING THE OIL FILTER Figure 4.6 - 7 kW, Engine Air Cleaner Location4.8ADJUSTING GH-410/GT-990VALVE CLEARANCE 4.7BATTERY MAINTENANCEFigure 4.8 - Setting the Spark Plug Gap 4.11 CORROSION PROTECTION 4.9COOLING SYSTEM4.10 ATTENTION AFTER SUBMERSION Figure 4.10 - Valve Clearance Adjustment‹4.12.1 REMOVAL FROM SERVICE 4.12 OUT OF SERVICE PROCEDURE‹4.12.2 RETURN TO SERVICE 4.13 SERVICE SCHEDULE CAUSE 5.1TROUBLESHOOTING GUIDEPROBLEM CORRECTION24 Generac Power Systems, Inc Section 6 - Electrical DataCUSTOMER CONTROL PANEL BOXCONNECTION 26 Generac Power Systems, Inc C2-6 Wiring Diagram - 7 kW - Drawing No. 0D9013-A 28 Generac Power Systems, IncCUSTOMER CONNECTION CLOSEST TO BEA 4 0 STATOR30 Generac Power Systems, Inc Section 6 - Electrical Data Section 7 - Exploded Views and Parts Lists 32 Generac Power Systems, IncPART NO.QTY. DESCRIPTION Control Panel - Drawing No. 0D8503-E DESCRIPTION Section 7 - Exploded Views and Parts Lists 0D4801 37 17 24 0D3086 Kit Contains DESCRIPTION 42 Generac Power Systems, Inc DESCRIPTION 44 Generac Power Systems, Inc 7 kW Generator - Drawing No. 0D3504-B 46 Generac Power Systems, Inc 12 kW and 15 kW Generator - Drawing No. 0D3417-B 48 Generac Power Systems, Inc GN410 Engine - Drawing No. 0D3539-BPart 50 Generac Power Systems, Inc 0C1069 PART NO. QTY Guardian Air Section 8 - Mounting DimensionsTRANSFER SWITCH NTAKE54 Generac Power Systems, Inc Generac Power Systems, Inc PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS Section 10 - WarrantyEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGGENERAC POWER SYSTEMS, INC WARRANTY SCHEDULEP.O. BOX WHITEWATER, WI