Generac 04389-1, 04456-1, 04390-1 4.2CHECKING THE ENGINE OIL LEVEL, 4.3CHANGING THE ENGINE OIL

Page 19
Figure 4.1 – Generator Control Panel

Section 4 — Maintenance

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Figure 4.1 – Generator Control Panel

Figure 4.3 — Oil Dipstick and Fill,

12 kW and 15 kW

FUSE

 

5A

OFF MAN.

AUTO

FUSE

 

15A

SET

 

EXERCISE

 

TIME

L o c a t e y o u r n e a r e s t Figure 4.3 — Oil Dipstick and Fill,12 kW and 15 kW4.2CHECKING THE ENGINE d e a le r a t :

4.3CHANGING THE ENGINE OILPOWER SYSTEMS, INC.

SYSTEM SET

LOW OIL

HIGH TEMP.

OVER SPEED

OVER CRANK

F L A S H IN G G R E E N L E D =

N O U T IL IT Y S E N S E 4 F L A S H IN G R E D L E D S =

E X E R C IS E R N O T S E T

Oil Dipstick

Oil Fill

4.2CHECKING THE ENGINE

OIL LEVEL

For oil capacities, see “Specifications,” Section 1.5 (Page 6). For engine oil recommendations, see Section 4.3.1. To check the engine oil level, proceed as follows (Figures 4.2 and 4.3):

1.Start the generator by moving the Auto/ Off/Manual switch to the MANUAL position. Allow it to run for a short while and then shut it down by moving the switch to the OFF position.

2.Remove the dipstick and wipe it dry with a clean cloth.

3.Install the dipstick; then, remove it again. The oil level should be at the dipstick “Full” mark. If nec- essary, add oil to the “Full” mark only. DO NOT FILL ABOVE THE “FULL” MARK.

Never operate the engine with the oil level

!below the “Add” mark on the dipstick. Doing this could damage the engine.

4.Install the dipstick.

4.3CHANGING THE ENGINE OIL

‹4.3.1 ENGINE OIL RECOMMENDATIONS

Use oil of American Petroleum Institute (API) Service Class SG, SH or SJ. Use all season SAE 5W-30 Synthetic oil. Organic break-in oil is required before using synthetic oil.

NOTE:

The unit is supplied with “break-in” oil. See the “Break-in Procedure,” Section 3.1 (Page 14), for the first required oil change.

Any attempt to crank or start the engine before

!it has been properly serviced with the recom- mended oil may result in an engine failure.

5. Reset the Auto/Off/Manual switch to its original

‹ 4.3.2 OIL CHANGE PROCEDURE

position.

 

To change the oil, proceed as follows:

 

Figure 4.2 — Oil Dipstick and Fill, 7 kW

‹4.3.1 ENGINE OIL RECOMMENDATIONS Oil Dipstick and Fill

1.Run the engine until it is thoroughly warmed up then shut OFF the engine.

2.Immediately after the engine shuts OFF, pull the oil drain hose (Figure 4.4 on page 18) free of its retaining clip. Remove the cap from the hose and drain the oil into a suitable container.

3.After the oil has drained, replace the cap onto the end of the oil drain hose. Retain the hose in the clip.

4.Refill with the proper recommended oil (see Section 4.3.1). See Section 1.5.2 (Page 6) for oil capacities.

Generac® Power Systems, Inc. 17

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Contents DANGER POWER SYSTEMS, INCDEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY POWER SYSTEMS‹CONTENTS INTRODUCTIONAUTHORIZED DEALER LOCATION DANGERIntroduction Despite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot ‹STANDARDS INDEX ELECTRICAL HAZARDSFIRE HAZARDS EXPLOSION HAZARDS1.2PROTECTION SYSTEMS 1.1UNPACKING/INSPECTION1.3SYSTEM SET LED Figure 1.1 - 7 kW, Single Cylinder GH-410Engine 1.4YOUR GENERATORFigure 1.2 - 12 kW and 15 kW, V-twin GT-990Engine ‹ 1.5.1 GENERATOR 1.5 SPECIFICATIONS‹1.5.2 ENGINE DANGER 1.8RECONFIGURING THE FUEL SYSTEM1.6FUEL REQUIREMENTS AND RECOMMENDATIONS 1.7FUEL CONSUMPTION1.9.1 GENERATOR 1.10 BATTERY INSTALLATION1.9LOCATION 1.9.2 TRANSFER SWITCHDo not open or mutilate the battery. Released 1.11 THE BATTERYFigure 1.5 - Battery Cable Connections Wear rubber gloves and bootsNever operate the engine with the oil level 2.2CHECK TRANSFER SWITCH OPERATION2.1BEFORE INITIAL START-UP 2.3ELECTRICAL CHECKS2.4GENERATOR TESTS UNDER LOAD 2.6ADJUSTING THE REGULATOR NATURAL GAS ONLY2.5CHECKING AUTOMATIC OPERATION Do not make any unnecessary adjustments 2.7ENGINE GOVERNOR ADJUSTMENTFigure 2.2 - Placement of Regulator Figure 2.3 - Engine Governor AdjustmentFigure 2.5 - Voltage Adjustment Potentiometer 2.8VOLTAGE REGULATOR ADJUSTMENT3.1BREAK-INPROCEDURE Figure 2.4 - Full Load Speed Adjust Screw3.4SEQUENCE OF AUTOMATIC OPERATION 3.3AUTOMATIC TRANSFER OPERATION3.2USING THE AUTO/OFF/MANUAL SWITCH FIGURE With the switch set to AUTO, the engine mayFigure 3.2 - Manual Transfer Switch Operation 3.6SETTING THE EXERCISE TIMER3.5MANUAL TRANSFER OPERATION ‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE‹3.7.2 HIGH TEMPERATURE SWITCH 3.7PROTECTION SYSTEMS4.1FUSE ‹3.7.1 LOW OIL PRESSURE SWITCH‹4.3.1 ENGINE OIL RECOMMENDATIONS 4.2CHECKING THE ENGINE OIL LEVEL4.3CHANGING THE ENGINE OIL ‹ 4.3.2 OIL CHANGE PROCEDUREFigure 4.6 - 7 kW, Engine Air Cleaner Location 4.5CHANGING THE ENGINE AIR CLEANER4.4CHANGING THE OIL FILTER 4.6SPARK PLUGS4.8ADJUSTING GH-410/GT-990VALVE CLEARANCE 4.7BATTERY MAINTENANCEFigure 4.8 - Setting the Spark Plug Gap Figure 4.10 - Valve Clearance Adjustment 4.9COOLING SYSTEM4.10 ATTENTION AFTER SUBMERSION 4.11 CORROSION PROTECTION‹4.12.1 REMOVAL FROM SERVICE 4.12 OUT OF SERVICE PROCEDURE‹4.12.2 RETURN TO SERVICE 4.13 SERVICE SCHEDULE CORRECTION 5.1TROUBLESHOOTING GUIDEPROBLEM CAUSESection 6 - Electrical Data 24 Generac Power Systems, IncCUSTOMER CONTROL PANEL BOXCONNECTION 26 Generac Power Systems, Inc C2-6 28 Generac Power Systems, Inc Wiring Diagram - 7 kW - Drawing No. 0D9013-ACLOSEST TO BEA 4 0 STATOR CUSTOMER CONNECTION30 Generac Power Systems, Inc Section 6 - Electrical Data 32 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsPART NO.QTY. DESCRIPTION Control Panel - Drawing No. 0D8503-E DESCRIPTION Section 7 - Exploded Views and Parts Lists 0D4801 37 17 24 0D3086 Kit Contains DESCRIPTION 42 Generac Power Systems, Inc DESCRIPTION 44 Generac Power Systems, Inc 7 kW Generator - Drawing No. 0D3504-B 46 Generac Power Systems, Inc 12 kW and 15 kW Generator - Drawing No. 0D3417-B 48 Generac Power Systems, Inc GN410 Engine - Drawing No. 0D3539-BPart 50 Generac Power Systems, Inc 0C1069 PART NO. QTY NTAKE Section 8 - Mounting DimensionsTRANSFER SWITCH Guardian Air54 Generac Power Systems, Inc Generac Power Systems, Inc Section 10 - Warranty CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYGENERAC POWER SYSTEMS, INC WARRANTY SCHEDULEP.O. BOX WHITEWATER, WI