Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Description

Generac 04389-1, 04456-1, 04390-1 owner manual 5.1TROUBLESHOOTING GUIDE, Problem, Cause, Correction Generac 04389-1, 04456-1, 04390-1 owner manual Electrical Data, Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 Electrical Data, Generac Power Systems, Inc, Control Panel Box, Customer, Connection Generac 04389-1, 04456-1, 04390-1 owner manual Electrical Data, Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 owner manual Electrical Data, Generac Power Systems, Inc, C2-6 Generac 04389-1, 04456-1, 04390-1 owner manual Electrical Data, Wiring Diagram - 7 kW - Drawing No. 0D9013-A Generac 04389-1, 04456-1, 04390-1 Electrical Data, Generac Power Systems, Inc, Control Panel Box, Customer Connection Generac 04389-1, 04456-1, 04390-1 owner manual Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 owner manual Electrical Data, Generac Power Systems, Inc, C2-6 Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 Exploded Views and Parts Lists, Part No.Qty. Description, Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Control Panel - Drawing No. 0D8503-E Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Description Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Description, 0D4801 Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, 37 17 24 Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Description, 0D3086 Generac 04389-1, 04456-1, 04390-1 owner manual Kit Contains Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Description Generac 04389-1, 04456-1, 04390-1 owner manual Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Description Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 Exploded Views and Parts Lists, Description, kW Generator - Drawing No. 0D3504-B Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Description Generac 04389-1, 04456-1, 04390-1 owner manual Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 Exploded Views and Parts Lists, Description, GN410 Engine - Drawing No. 0D3539-BPart Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, GN410 Engine - Drawing No. 0D3539-BPart Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Description, 0C1069 Generac 04389-1, 04456-1, 04390-1 owner manual Exploded Views and Parts Lists, Part No. Qty, Description Generac 04389-1, 04456-1, 04390-1 Mounting Dimensions, Guardian Air, Generac Power Systems, Inc, Transfer Switch, Ntake Generac 04389-1, 04456-1, 04390-1 owner manual Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 owner manual Generac Power Systems, Inc Generac 04389-1, 04456-1, 04390-1 California Emission Control Warranty Statement, Your Warranty Rights And Obligations Generac 04389-1, 04456-1, 04390-1 Emission Control System Warranty, Emission Related Parts Include The Following Generac 04389-1, 04456-1, 04390-1 owner manual Warranty Schedule, Generac Power Systems, Inc, P.O. Box Whitewater, Wi
Page 37
PART NO.

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Control Panel – Drawing No. 0D8503-E

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0A9947E

1

CIRCUIT BREAKER 30 X 2 240V SQD

22

0D5240

1

SWITCH, SPDT ON-MOM-ON

 

 

 

QOU230 (7KW)

23

051714

4

NUT HEX M3-0.5 (8.5KW/ 12KW/ 13KW)

 

0A9947G

1

CIRCUIT BREAKER 40 X 2 240V SQD

 

 

051714

2

NUT HEX M3-0.5 (7KW)

 

 

 

QOU240 (8.5KW)

24

0D8502

1

NEUTRAL ISOLATOR

 

0A9947F

1

CIRCUIT BREAKER 50 X 2 240V SQD

26

0D8441

1

HARNESS, CONTROL PANEL WIRE (NOT

 

 

 

QOU250 (12KW)

 

 

 

 

SHOWN) (8.5KW/ 12KW/ 13KW)

 

0A9947C

1

CIRCUIT BREAKER 60 X 2 240V SQD

 

 

0E0120

1

HARNESS, CONTROL PANEL WIRE (NOT

 

 

 

QOU260 (13KW)

 

 

 

 

SHOWN) (7KW)

 

0A9947D

1

CIRCUIT BREAKER 70 X 2 240V SQD

27

074908

4

SCREW TAPTITE, M5-0.8 x 10 BP

 

 

 

QOU260 (15KW)

28

049226

6

WASHER LOCK M5

2

0A1801

1

ASSEMBLY, BATTERY CHARGER ENGINE

29

051716

6

NUT HEX M5-0.8

3

083049

1

ASSEMBLY, POTTED REGULATOR

30

0C3910

1

TRANSFORMER

4

0C2174

1

RELAY, 12V 25A SPST (8.5KW/ 12KW/

31

022507

2

SCREW HHC 1/4"-20 x 1/2"

 

 

 

13KW)

32

099727

1

FUSE 5A X AGC5

5

075210A

1

BLOCK 1 POSITION

33

046689

1

TERMINAL STRIP

6

0D3062

4

HEX STAND-OFF #6-32 x 3/8"

34

063617

1

RELAY PANEL 12VDC DPDT 10A 240VAC

7

0D8615

1

ASSEMBLY, HOME STANDBY

35

075475

4

SCREW PPHM M4-0.7 x 10mm

 

 

 

CONTROLLER

36

043180

2

WASHER FLAT M4

8

032300

2

HOLDER, FUSE

37

0D8439

1

COVER, CONTROL PANEL COMPONENT

9

022676

1

FUSE, 15AMP X AGC15

 

 

 

 

(8.5KW/ 12KW/ 13KW)

10

033873

1

SWITCH, ROCKER

 

 

0E0119

1

COVER, CONTROL PANEL COMPONENT

11

0D5045

1

DIN RAIL

 

 

 

 

(7KW)

12

023484E

1

SNAP BUSHING SB-687-8

38

092036

8

SCREW PPHMS/LW #6-32 x 1/4"

13

075476

4

SCREW PPHM M4-0.7 x 16mm

39

045770

2

SCREW HHC M5-0.8 x10mm

14

022264

8

WASHER LOCK M4

40

0C7171

1

COVER, CONTROL PANEL (8.5KW/ 12KW/

15

051715

8

NUT HEX M4-0.7

 

 

 

 

13KW)

16

043182

4

WASHER LOCK M3 (8.5KW/ 12KW/ 13KW)

 

 

0D2989

1

COVER, CONTROL PANEL (7KW)

 

043182

2

WASHER LOCK M3 (7KW)

41

0D3700

10

NUT FLANGE M6-1.0 NYLOCK

17

043181

4

SCREW PHM M3-0.5 x 10mm

42

0912970069

1

ASSEMBLY, ROOF/DOOR GROUND WIRE

18

0D8443

1

DECAL, CONTROL PANEL (NOT SHOWN)

43

0A2311

1

SCREW SWAGE 1/4"-20 x 1"

19

054502

1

CIRCUIT BREAKER 3 X 1 ETA 46-500-P

44

0A1658

2

LOCKWASHER SPECIAL 1/4"

 

 

 

(8.5KW/ 12KW/ 13KW)

45

022473

3

WASHER FLAT 1/4"

 

053623

1

CIRCUIT BREAKER 2.5 X 1 ETA 46-500-P

46

038750

1

SCREW HHC M6-1.0 x 30mm

 

 

 

(7KW)

47

022097

3

WASHER LOCK M6-1/4"

20

0D8438

1

CONTROL, PANEL BOTTOM (8.5KW

48

049813

1

NUT HEX M6-1.0

 

 

 

/12KW/ 13KW)

49

031879

4

WASHER FLAT #4 (8.5KW/ 12KW/ 13KW)

 

0E0118

1

CONTROL, PANEL BOTTOM (7KW)

 

 

031879

2

WASHER FLAT #4 (7KW)

21

075235

4

SCREW HHC M5-0.8 x 30mm

50

023897

2

WASHER FLAT #10

Generac® Power Systems, Inc. 35

Page 36 Page 38
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Page 36 Page 38
Contents DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY POWER SYSTEMS, INCPOWER SYSTEMS DANGERAUTHORIZED DEALER LOCATION INTRODUCTIONDANGER ‹CONTENTSIntroduction Despite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX1.2PROTECTION SYSTEMS 1.1UNPACKING/INSPECTION1.3SYSTEM SET LED Figure 1.1 - 7 kW, Single Cylinder GH-410Engine 1.4YOUR GENERATORFigure 1.2 - 12 kW and 15 kW, V-twin GT-990Engine ‹ 1.5.1 GENERATOR 1.5 SPECIFICATIONS‹1.5.2 ENGINE 1.6FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8RECONFIGURING THE FUEL SYSTEM1.7FUEL CONSUMPTION DANGER1.9LOCATION 1.10 BATTERY INSTALLATION1.9.2 TRANSFER SWITCH 1.9.1 GENERATORFigure 1.5 - Battery Cable Connections 1.11 THE BATTERYWear rubber gloves and boots Do not open or mutilate the battery. Released2.1BEFORE INITIAL START-UP 2.2CHECK TRANSFER SWITCH OPERATION2.3ELECTRICAL CHECKS Never operate the engine with the oil level2.4GENERATOR TESTS UNDER LOAD 2.6ADJUSTING THE REGULATOR NATURAL GAS ONLY2.5CHECKING AUTOMATIC OPERATION Figure 2.2 - Placement of Regulator 2.7ENGINE GOVERNOR ADJUSTMENTFigure 2.3 - Engine Governor Adjustment Do not make any unnecessary adjustments3.1BREAK-INPROCEDURE 2.8VOLTAGE REGULATOR ADJUSTMENTFigure 2.4 - Full Load Speed Adjust Screw Figure 2.5 - Voltage Adjustment Potentiometer3.2USING THE AUTO/OFF/MANUAL SWITCH FIGURE 3.3AUTOMATIC TRANSFER OPERATIONWith the switch set to AUTO, the engine may 3.4SEQUENCE OF AUTOMATIC OPERATION3.5MANUAL TRANSFER OPERATION 3.6SETTING THE EXERCISE TIMER‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE Figure 3.2 - Manual Transfer Switch Operation4.1FUSE 3.7PROTECTION SYSTEMS‹3.7.1 LOW OIL PRESSURE SWITCH ‹3.7.2 HIGH TEMPERATURE SWITCH4.3CHANGING THE ENGINE OIL 4.2CHECKING THE ENGINE OIL LEVEL‹ 4.3.2 OIL CHANGE PROCEDURE ‹4.3.1 ENGINE OIL RECOMMENDATIONS4.4CHANGING THE OIL FILTER 4.5CHANGING THE ENGINE AIR CLEANER4.6SPARK PLUGS Figure 4.6 - 7 kW, Engine Air Cleaner Location4.8ADJUSTING GH-410/GT-990VALVE CLEARANCE 4.7BATTERY MAINTENANCEFigure 4.8 - Setting the Spark Plug Gap 4.10 ATTENTION AFTER SUBMERSION 4.9COOLING SYSTEM4.11 CORROSION PROTECTION Figure 4.10 - Valve Clearance Adjustment‹4.12.1 REMOVAL FROM SERVICE 4.12 OUT OF SERVICE PROCEDURE‹4.12.2 RETURN TO SERVICE 4.13 SERVICE SCHEDULE PROBLEM 5.1TROUBLESHOOTING GUIDECAUSE CORRECTIONSection 6 - Electrical Data 24 Generac Power Systems, IncCUSTOMER CONTROL PANEL BOXCONNECTION 26 Generac Power Systems, Inc C2-6 28 Generac Power Systems, Inc Wiring Diagram - 7 kW - Drawing No. 0D9013-ACLOSEST TO BEA 4 0 STATOR CUSTOMER CONNECTION30 Generac Power Systems, Inc Section 6 - Electrical Data 32 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsPART NO.QTY. DESCRIPTION Control Panel - Drawing No. 0D8503-E DESCRIPTION Section 7 - Exploded Views and Parts Lists 0D4801 37 17 24 0D3086 Kit Contains DESCRIPTION 42 Generac Power Systems, Inc DESCRIPTION 44 Generac Power Systems, Inc 7 kW Generator - Drawing No. 0D3504-B 46 Generac Power Systems, Inc 12 kW and 15 kW Generator - Drawing No. 0D3417-B 48 Generac Power Systems, Inc GN410 Engine - Drawing No. 0D3539-BPart 50 Generac Power Systems, Inc 0C1069 PART NO. QTY TRANSFER SWITCH Section 8 - Mounting DimensionsGuardian Air NTAKE54 Generac Power Systems, Inc Generac Power Systems, Inc YOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES Section 10 - WarrantyEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYGENERAC POWER SYSTEMS, INC WARRANTY SCHEDULEP.O. BOX WHITEWATER, WI
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