Generac 04389-1, 04456-1, 04390-1 owner manual Warranty Schedule, Generac Power Systems, Inc

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WARRANTY SCHEDULE

Section 10 – Warranty

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

GENERAC POWER SYSTEMS STANDARD "TWO YEAR" LIMITED WARRANTY FOR GUARDIAN® "PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS"

For a period of two years Generac Power Systems, Inc. (Generac) will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Generac Authorized Warranty Service Dealer, is found to be defective under normal use and service, in accordance with the warranty schedule set forth below. Any equipment that the purchaser/owner claims to be defective must be returned to and examined by the nearest Generac Authorized Warranty Service Dealer. All trans- portation costs under the warranty, including return to the factory, are to be borne and prepaid by the purchaser/owner. This warranty applies only to Generac Guardian prepackaged emergency automatic standby generators sold and rated for use in "Standby" applications.

WARRANTY SCHEDULE

YEARS ONE and TWO - 100% (one hundred percent) transferable coverage on Labor and Part(s) listed (proof of purchase and maintenance is required):

Engine - All Components

Alternator - All Components

Transfer System - All Components

All warranty expense allowances are subject to the conditions defined in Generac's Warranty Policies, Procedures and Flat Rate Manual.

THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:

Generac Guardian generators that utilize non-Generac replacement parts.

Generac Guardian generators utilizing non-Generac/Guardian automatic transfer switches.

Any Generac Guardian generators used as rental or trailer mounted applications.

Units used for prime power in place of existing utility power where utility power is present or in place of utility power where utility power service does not normally exist.

Costs of normal maintenance, adjustments, installation and start-up.

Failures caused by any contaminated fuels, oils, coolants or lack of proper fluid amounts.

Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper installation. As with all mechanical devices, the Generac engines need periodic part(s) service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part(s) or engine.

Failures caused by any external cause or act of God, such as collision, theft, vandalism, riot or wars, nuclear holocaust, fire, freezing, lightning, earthquake, windstorm, hail, volcanic eruption, water or flood, tornado or hurricane.

Damage related to rodent infestation.

Products that are modified or altered in a manner not authorized by Generac in writing.

Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).

Failure due to misapplication.

Telephone, cellular phone, facsimile, internet access or other communication expenses.

Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period.

Expenses related to "customer instruction" or troubleshooting where no manufacturing defect is found.

Rental equipment used while warranty repairs are being performed.

Overnight freight costs for replacement part(s).

Overtime labor.

Starting batteries, fuses, light bulbs and engine fluids.

THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

GENERAC'S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC'S NEGLIGENCE. Some states do not allow the exclusion or limitation of incidental or conse- quential damages, so the above limitation may not apply to you.

This warranty gives you specific legal rights. You also have other rights from state to state.

GENERAC® POWER SYSTEMS, INC.

P.O. BOX 297

WHITEWATER, WI 53190

Part No. 0D8846

Revision B (08/26/02)

Printed in U.S.A.

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Contents POWER SYSTEMS, INC DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLYPOWER SYSTEMS DANGERINTRODUCTION AUTHORIZED DEALER LOCATIONDANGER ‹CONTENTSIntroduction GENERAL HAZARDS Despite the safe design of this generatorParts of the generator are rotating and/or hot ELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX1.1UNPACKING/INSPECTION 1.2PROTECTION SYSTEMS1.3SYSTEM SET LED 1.4YOUR GENERATOR Figure 1.1 - 7 kW, Single Cylinder GH-410EngineFigure 1.2 - 12 kW and 15 kW, V-twin GT-990Engine 1.5 SPECIFICATIONS ‹ 1.5.1 GENERATOR‹1.5.2 ENGINE 1.8RECONFIGURING THE FUEL SYSTEM 1.6FUEL REQUIREMENTS AND RECOMMENDATIONS1.7FUEL CONSUMPTION DANGER1.10 BATTERY INSTALLATION 1.9LOCATION1.9.2 TRANSFER SWITCH 1.9.1 GENERATOR1.11 THE BATTERY Figure 1.5 - Battery Cable ConnectionsWear rubber gloves and boots Do not open or mutilate the battery. Released2.2CHECK TRANSFER SWITCH OPERATION 2.1BEFORE INITIAL START-UP2.3ELECTRICAL CHECKS Never operate the engine with the oil level2.6ADJUSTING THE REGULATOR NATURAL GAS ONLY 2.4GENERATOR TESTS UNDER LOAD2.5CHECKING AUTOMATIC OPERATION 2.7ENGINE GOVERNOR ADJUSTMENT Figure 2.2 - Placement of RegulatorFigure 2.3 - Engine Governor Adjustment Do not make any unnecessary adjustments2.8VOLTAGE REGULATOR ADJUSTMENT 3.1BREAK-INPROCEDUREFigure 2.4 - Full Load Speed Adjust Screw Figure 2.5 - Voltage Adjustment Potentiometer3.3AUTOMATIC TRANSFER OPERATION 3.2USING THE AUTO/OFF/MANUAL SWITCH FIGUREWith the switch set to AUTO, the engine may 3.4SEQUENCE OF AUTOMATIC OPERATION3.6SETTING THE EXERCISE TIMER 3.5MANUAL TRANSFER OPERATION‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE Figure 3.2 - Manual Transfer Switch Operation3.7PROTECTION SYSTEMS 4.1FUSE‹3.7.1 LOW OIL PRESSURE SWITCH ‹3.7.2 HIGH TEMPERATURE SWITCH4.2CHECKING THE ENGINE OIL LEVEL 4.3CHANGING THE ENGINE OIL‹ 4.3.2 OIL CHANGE PROCEDURE ‹4.3.1 ENGINE OIL RECOMMENDATIONS4.5CHANGING THE ENGINE AIR CLEANER 4.4CHANGING THE OIL FILTER4.6SPARK PLUGS Figure 4.6 - 7 kW, Engine Air Cleaner Location4.7BATTERY MAINTENANCE 4.8ADJUSTING GH-410/GT-990VALVE CLEARANCEFigure 4.8 - Setting the Spark Plug Gap 4.9COOLING SYSTEM 4.10 ATTENTION AFTER SUBMERSION4.11 CORROSION PROTECTION Figure 4.10 - Valve Clearance Adjustment4.12 OUT OF SERVICE PROCEDURE ‹4.12.1 REMOVAL FROM SERVICE‹4.12.2 RETURN TO SERVICE 4.13 SERVICE SCHEDULE 5.1TROUBLESHOOTING GUIDE PROBLEMCAUSE CORRECTION24 Generac Power Systems, Inc Section 6 - Electrical DataCONTROL PANEL BOX CUSTOMERCONNECTION 26 Generac Power Systems, Inc C2-6 Wiring Diagram - 7 kW - Drawing No. 0D9013-A 28 Generac Power Systems, IncCUSTOMER CONNECTION CLOSEST TO BEA 4 0 STATOR30 Generac Power Systems, Inc Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists 32 Generac Power Systems, IncPART NO.QTY. DESCRIPTION Control Panel - Drawing No. 0D8503-E DESCRIPTION Section 7 - Exploded Views and Parts Lists 0D4801 37 17 24 0D3086 Kit Contains Section 7 - Exploded Views and Parts Lists 42 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists 44 Generac Power Systems, Inc 7 kW Generator - Drawing No. 0D3504-B 46 Generac Power Systems, Inc 12 kW and 15 kW Generator - Drawing No. 0D3417-B 48 Generac Power Systems, Inc GN410 Engine - Drawing No. 0D3539-BPart 50 Generac Power Systems, Inc 0C1069 PART NO. QTY Section 8 - Mounting Dimensions TRANSFER SWITCHGuardian Air NTAKE54 Generac Power Systems, Inc Generac Power Systems, Inc CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES Section 10 - WarrantyEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGWARRANTY SCHEDULE GENERAC POWER SYSTEMS, INCP.O. BOX WHITEWATER, WI