Generac 02010-2, 04164-2 OUT of Service Procedure, Removal from Service, Return to Service

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Section 3 – Maintenance

PRIMEPACT 50 Recreational Vehicle Generator

3.13 OUT OF SERVICE PROCEDURE

3.13.1 REMOVAL FROM SERVICE

If you cannot exercise the generator every seven days, and it is to be out of service longer than 30 days, pre- pare the generator for storage as follows:

1.Start the engine and let it warm up.

2.Close the fuel shutoff valve in the fuel supply line and allow the unit to shut down.

3.While the engine is still warm from running, drain the oil completely. Refill the crankcase with SAE 10W-30 oil having API classification “For Service SF.”

4.Attach a tag to the engine indicating the viscosity and classification of the oil in the crankcase.

5.Remove the spark plug and pour two or three tablespoons of clean, fresh engine oil into the spark plug threaded openings. Reinstall and tighten the spark plug.

6.Remove the battery and store it in a cool, dry room on a wooden board. Never store the battery on any concrete or earthen floor.

7.Clean and wipe the entire generator.

3.13.2 RETURN TO SERVICE

To return the unit to service after storage, proceed as follows:

1.Check the tag on the engine for oil viscosity and classification. Verify that the correct recommend- ed oil is used in the engine (see Section 1.5.4, Page 6). If necessary, drain and refill with the proper oil.

2.Check the state of the battery. Fill all cells of unsealed batteries to the proper level with distilled water. DO NOT USE TAP WATER IN THE BAT- TERY. Recharge the battery to 100 percent state of charge, or, if defective, replace the battery.

3.Clean and wipe the entire generator.

4.Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incorrectly.

5.Turn OFF all electrical loads. Add fuel if neces- sary and then start the engine.

6.Allow the unit to warm up thoroughly.

7.Apply electrical loads to at least 50 percent of the unit’s rated wattage capacity.

8.When the engine is thoroughly warmed up, shut it down.

9.Your generator is now ready for service.

16 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Generator Identification Model 02010-2 PrimepactModel 04164-2 Primepact 50LP Generator Applicability SafetySpecifications Generator AC Connection SystemEngine OIL Requirements Optional Propane Fuel SystemFuel Consumption GeneratorOptional Remote START/STOP Panel START/STOP SwitchGenerator Control Panel Fuel PrimerAutomatic Choke Gasoline only Before Starting the EngineApplying Loads to Generator Starting the GeneratorStopping the Generator SUMMER/WINTER Heat Riser SystemProtection Systems LOW OIL Pressure SwitchHigh Temperature Switch Do not Overload the GeneratorAdditional Information Checking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterCleaning the Foam Precleaner Maintaining the Engine AIR CleanerClean AIR Intake Checking the Engine Spark PlugSpark Arrestor Muffler Cleaning the GeneratorBattery Maintenance WeeklyDrive Belt Exercising the GeneratorOUT of Service Procedure Removal from ServiceReturn to Service Part General Hazards Fire Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Compartment SizeAcoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.5 Compartment Floor Cutouts Cooling and Ventilating AIR Generator AirflowCooling AIR Inlet Openings Testing the Installation Gasoline Fuel SystemCompensating for Restrictions Generator Fuel Supply Line LP GAS Fuel SystemFuel Tank Flexible Fuel Line Rigid Fuel LinesVapor Withdrawal Primary RegulatorSome Important Considerations Gaseous CarburetionExcess Flow Valve Exhaust SystemFuel Supply Lines Leakage TestsMufflers and Spark Arrestors Exhaust System SafetyElectrical Connections Type of Exhaust SystemGenerator AC Connections WiringIsolating Different Power Sources ConduitPower Supply Cord Ground Fault Circuit InterruptersBattery Cables Optional AccessoriesRecommended Battery Battery Cable ConnectionsBefore Initial START-UP Post Installation TestsTesting Under Load Remote Panel ModelsInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Electrical Data Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists REGULATOR, GAS Fuel Exploded Views and Parts Lists Lower Bearing Carrier Exploded Views and Parts Lists ¼/ M6-LOCK Washer To Starter SCROLL, Flywheel Exploded Views and Parts Lists Piston Ring SET Exploded Views and Parts Lists MANIFOLD, Intake Exploded Views and Parts Lists CARBURETOR, GN 410 L/P Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule CONSUMER/PERSONAL Applications This Warranty Shall not Apply to the Following