Generac 02010-2, 04164-2 Generator Compartments, Generator Restraint, Compartment Construction

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Section 2 – Installation

PRIMEPACT 50 Recreational Vehicle Generator

2.1.4 GENERATOR RESTRAINT

Use four 3/8"-16 hardened steel bolts (Grade 5) to fas- ten the generator to the supporting frame or the sup- port tubing. These bolts must pass through (a) the gen- erator mounting base, (b) the compartment floor (if a compartment is used) and (c) the supporting frame- work (Figure 2.3). All bolts must be long enough so that when tight, at least three threads are visible past the retaining lock nuts. Refer to Section 2.2 for the location of the generator mounting holes.

Figure 2.3 – Typical Generator Restraint

2.2.2 COMPARTMENT CONSTRUCTION

The generator compartment should be either con- structed of, or lined with, 26-gauge galvanized steel.

NOTE:

Aluminum is NOT an acceptable alternative to galvanized steel due to aluminum’s low melting point.

If the compartment is lined with galvanized steel, it may be constructed of any material. Generac rec- ommends that the compartment be constructed of 1/2-inch thick plywood (not strandboard), with the floor made of a double thickness of 1/2-inch ply- wood with the grain of the wood at cross section for added strength (Figure 2.5).

Figure 2.5 – Typical Compartment Construction

2.2GENERATOR COMPARTMENTS

Whether the generator set is being installed inside a compartment specifically manufactured to house a gen- erator or inside a compartment that the installer con- structs, the compartment MUST meet certain specifi- cations as outlined in the following sections:

2.2.1 COMPARTMENT SIZE

Plan the compartment size carefully. Provide a mini- mum clearance of 1/2 inch (13 mm) on the front and top, 1 inch (25 mm) on the sides, and 1/2 inch (13

mm)from the back for air circulation AFTER the compartment has been lined with metal and sound insulation (Figure 2.4).

NOTE:

Refer to “Figure 1.2 – Major Features and Dimensions” on Page 21.

Figure 2.4 – Clearances

Plywood

Compartment

1 1/2" Clearance on Top

1" Clearance

in Back

1" Each Side

Insulation

1/2"

in Front

 

If constructing a compartment, line the exterior (underside) of the compartment floor with 26- gauge galvanized steel.

All seams, splices and joints of the compartment

walls (unless vapor tight by design) should be caulked to prevent poisonous, flammable or explosive vapors from entering the vehicle interior.

NOTE:

Caulking must be done so that the caulking materi- al will stay in place permanently. Pressing such materials as putty tape onto joints and seams is NOT acceptable. A high quality silicone rubber base sealant is recommended.

Holes and openings made in the compartment walls to allow for the passage of electrical conduit, conductors, hoses, cables, etc., into the vehicle liv- ing area must be sealed vapor tight with silicone rubber base sealant.

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Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationTable of Contents Part II Installation InstructionsGeneral Hazards Electrical Hazards Model 02010-2 Primepact Generator IdentificationModel 04164-2 Primepact 50LP Specifications SafetyGenerator Applicability Generator AC Connection SystemFuel Consumption Optional Propane Fuel SystemEngine OIL Requirements GeneratorGenerator Control Panel START/STOP SwitchOptional Remote START/STOP Panel Fuel PrimerBefore Starting the Engine Automatic Choke Gasoline onlyStopping the Generator Starting the GeneratorApplying Loads to Generator SUMMER/WINTER Heat Riser SystemHigh Temperature Switch LOW OIL Pressure SwitchProtection Systems Do not Overload the GeneratorAdditional Information Changing the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelClean AIR Intake Maintaining the Engine AIR CleanerCleaning the Foam Precleaner Checking the Engine Spark PlugBattery Maintenance Cleaning the GeneratorSpark Arrestor Muffler WeeklyExercising the Generator Drive BeltRemoval from Service OUT of Service ProcedureReturn to Service Part General Hazards Fire Hazards Standards Booklets Purpose and Scope ManualEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Location Location and SupportGenerator Support Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Compartment SizeSound Insulating Materials AcousticsTypical Noise Abatement 2.2.5 Compartment Floor Cutouts Generator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Gasoline Fuel System Testing the InstallationCompensating for Restrictions Fuel Tank Flexible Fuel Line LP GAS Fuel SystemGenerator Fuel Supply Line Rigid Fuel LinesSome Important Considerations Primary RegulatorVapor Withdrawal Gaseous CarburetionFuel Supply Lines Exhaust SystemExcess Flow Valve Leakage TestsElectrical Connections Exhaust System SafetyMufflers and Spark Arrestors Type of Exhaust SystemIsolating Different Power Sources WiringGenerator AC Connections ConduitGround Fault Circuit Interrupters Power Supply CordRecommended Battery Optional AccessoriesBattery Cables Battery Cable ConnectionsTesting Under Load Post Installation TestsBefore Initial START-UP Remote Panel ModelsInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Electrical Data Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists REGULATOR, GAS Fuel Exploded Views and Parts Lists Lower Bearing Carrier Exploded Views and Parts Lists ¼/ M6-LOCK Washer To Starter SCROLL, Flywheel Exploded Views and Parts Lists Piston Ring SET Exploded Views and Parts Lists MANIFOLD, Intake Exploded Views and Parts Lists CARBURETOR, GN 410 L/P MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule CONSUMER/PERSONAL Applications