Generac 02010-2, 04164-2 owner manual Part II Installation Instructions, Table of Contents

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Table of Contents

PRIMEPACT 50 Recreational Vehicle Generator


	Part I – Owner’s Manual
Introduction		Inside Front Cover
Read This Manual Thoroughly			IFC
Contents			IFC
Operation and Maintenance			IFC
How to Obtain Service			IFC
Authorized Service Dealer Locator Number			IFC
Safety Rules			2
Section 1 – General Information			4
1.1	Generator Identification		4
1.2	Generator Applicability		5
1.3	Safety		5
1.4	Generator AC Connection System		5
1.5	Specifications		5
Section 2 – Operation			7
2.1	Generator Control Panel		7
2.2	Optional Remote Start/Stop Panel		7
2.3	Automatic Choke (Gasoline Only)		8
2.4	Before Starting the Engine		8
2.5	Starting the Generator		9
2.6	Stopping the Generator		9
2.7	Applying Loads to Generator		9
2.8	Summer.Winter Heat Riser System		9
2.9	Protection Systems		10
2.10	Additional Information		11
Section 3 – Maintenance			12
3.1	Checking the Engine Oil Level		12
3.2	Changing the Engine Oil and/or Oil Filter		12
3.3	Maintaining the Engine Air Cleaner		13
3.4	Clean Air Intake		13
3.5	Checking the Engine Spark Plug		13
3.6	Fuel Filter (Gasoline Only)		14
3.7	Spark Arrestor Muffler		14
3.8	Cleaning the Generator		14
3.9	Battery Maintenance		14
3.10	Major Service Manual		15
3.11	Drive Belt		15
3.12	Exercising the Generator		15
3.13	Out of Service Procedure		16

	Part II – Installation Instructions
Safety Rules		18
Section 1 – General Information		20
1.1	Purpose and Scope of the Manual	20
1.2	Safety	20
1.3	Standards Booklets	20
1.4	Equipment Description	20
1.5	Generator Engine Operating Speed	20
1.6	Generator AC Connection System	20
Section 2 – Installation		22
2.1	Location and Support	22
2.2	Generator Compartments	23
2.3	Cooling and Ventilating Air	26
2.4	Gasoline Fuel System	27
2.5	LP Gas Fuel System	28
2.6	Exhaust System	30
2.7	Electrical Connections	31
2.8	Battery Installation	34
2.9	Optional Accessories	34
Section 3 – Post-installation Start-up
	Adjustments	35
3.1	Post Installation Tests	35
3.2	Before Initial Start-up	35
3.3	Initial Start	35
3.4	Testing Under Load	35
3.5	Installation Checklist	36
Section 4 – Troubleshooting		37
Section 5 – Electrical Data		38
Section 6 – Exploded Views and Parts Lists		40
Section 7 – Warranty		56

Generac® Power Systems, Inc. 1

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Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationTable of Contents Part II Installation InstructionsGeneral Hazards Electrical Hazards Generator Identification Model 02010-2 PrimepactModel 04164-2 Primepact 50LP Generator AC Connection System SafetySpecifications Generator ApplicabilityGenerator Optional Propane Fuel SystemFuel Consumption Engine OIL RequirementsFuel Primer START/STOP SwitchGenerator Control Panel Optional Remote START/STOP PanelBefore Starting the Engine Automatic Choke Gasoline onlySUMMER/WINTER Heat Riser System Starting the GeneratorStopping the Generator Applying Loads to GeneratorDo not Overload the Generator LOW OIL Pressure SwitchHigh Temperature Switch Protection SystemsAdditional Information Changing the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelChecking the Engine Spark Plug Maintaining the Engine AIR CleanerClean AIR Intake Cleaning the Foam PrecleanerWeekly Cleaning the GeneratorBattery Maintenance Spark Arrestor MufflerExercising the Generator Drive BeltOUT of Service Procedure Removal from ServiceReturn to Service Part General Hazards Fire Hazards Generator Engine Operating Speed Purpose and Scope ManualStandards Booklets Equipment DescriptionMajor Features and Dimensions Suspended Mounting Location and SupportGenerator Location Generator SupportCompartment Size Generator CompartmentsGenerator Restraint Compartment ConstructionSound Insulating Materials AcousticsTypical Noise Abatement 2.2.5 Compartment Floor Cutouts Cooling and Ventilating AIR Generator AirflowCooling AIR Inlet Openings Testing the Installation Gasoline Fuel SystemCompensating for Restrictions Rigid Fuel Lines LP GAS Fuel SystemFuel Tank Flexible Fuel Line Generator Fuel Supply LineGaseous Carburetion Primary RegulatorSome Important Considerations Vapor WithdrawalLeakage Tests Exhaust SystemFuel Supply Lines Excess Flow ValveType of Exhaust System Exhaust System SafetyElectrical Connections Mufflers and Spark ArrestorsConduit WiringIsolating Different Power Sources Generator AC ConnectionsGround Fault Circuit Interrupters Power Supply CordBattery Cable Connections Optional AccessoriesRecommended Battery Battery CablesRemote Panel Models Post Installation TestsTesting Under Load Before Initial START-UPInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Electrical Data Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists REGULATOR, GAS Fuel Exploded Views and Parts Lists Lower Bearing Carrier Exploded Views and Parts Lists ¼/ M6-LOCK Washer To Starter SCROLL, Flywheel Exploded Views and Parts Lists Piston Ring SET Exploded Views and Parts Lists MANIFOLD, Intake Exploded Views and Parts Lists CARBURETOR, GN 410 L/P Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule CONSUMER/PERSONAL Applications