Generac 02010-2, 04164-2 Purpose and Scope Manual, Standards Booklets, Equipment Description

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Section 1 – General Information

PRIMEPACT 50 Recreational Vehicle Generator

1.1PURPOSE AND SCOPE

OF THE MANUAL

These Installation Instructions have been prepared especially for the purpose of familiarizing installers and owners of the applicable equipment with the product's installation requirements. Give serious consideration to all information and instructions in the manual, both for safety and for continued reliable operation of the equipment.

Because of the different recreational vehicle models and the variations between the models, it would be extremely difficult, if not impractical, to provide detailed instructions for every possible installation. For that reason, instructions and illustrations in this manual are general in nature. Illustrations are not intended to serve as detailed installation blueprints.

The installation should comply strictly with all applicable codes, standards and regulations pertain- ing to the installation and use of this product. If any portion of this manual appears to be in conflict with such codes, standards or regulations, the applicable codes, standards or regulations must take prece- dence over the manual.

1.2SAFETY

Before handling, installing, operating or servicing this equipment, carefully read the “Notice to Installer” and “Safety Rules” on Pages 18 and 19. Comply with all safety rules to prevent death, personal injury or damage to equipment and/or property. Stress safety to all installers, operators and service technicians who work on this equipment.

1.3STANDARDS BOOKLETS

Installation, use and servicing of this equipment should comply strictly with published standards, as well as the manufacturer's recommendations. The following standards booklets (latest revision) are available from the sources indicated:

1.NFPA Standard 501C, “Standard for Recreational Vehicles,” available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

2.NFPA 70, “NFPA Handbook of the National Electric Code,” available same as Item 1.

3.ANSI C1-1975 and ANSI 119.2-1975, available from the American National Standards Institute, 1430 Broadway, New York, NY 10018.

4.ANSI A119.2/NFPA 501C, available from the Recreational Vehicle Association, 1896 Preston White Drive, Reston, VA 22090.

5.California Administrative Code, Title 25, avail- able from the State of California, Documents Section, P.O. Box 1015, North Highlands, CA 95660.

6.CSA Electrical Bulletin 946, available from the Canadian Standards Association, Housing and Constructions Materials Section, 178 Rexdale Boulevard, Rexdale, Ontario, Canada, M9W 1R3.

1.4EQUIPMENT DESCRIPTION

Instructions and information in this section pertain to Generac air-cooled generators. These generators are designed specifically for installing in recreational vehicles. They operate 120-volt, single-phase, 60- Hertz, AC electrical loads that require 40.0 amps (gasoline) or 37.5 amps (LP fuel) at 120 volts.

1.5GENERATOR ENGINE

OPERATING SPEED

The generator’s revolving field (rotor) is driven by a single-cylinder, four-cycle engine through a pulley and drive belt arrangement. The generator supplies 120 volts AC at 60 Hertz when the rotor is operating at 3,600 rpm.The drive belt arrangement allows the engine to operate at a lower speed than the rotor.

1.6GENERATOR AC

CONNECTION SYSTEM

The generator is equipped with dual stator power windings as shown in Figure 1.1.

Figure 1.1 – 120-volt Single Voltage Connection

•The AC connection system on all air-cooled PRIMEPACT series generators uses a GROUNDED neutral.

•A separate green ground wire is connected to the recreational vehicle’s junction box.

•For these PRIMEPACT units, loads connected across T1 (red) to T2 (white), MUST NOT exceed 30 amperes or 3,600 watts, and loads connected across T3 (black) and T2 (white) MUST NOT exceed 20 amperes or 2,400 watts each at 120 volts. The combined loading of the two breakers should not exceed 5,500 watts.

NOTE:

Do NOT connect loads in excess of circuit breaker ratings.

20 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Model 02010-2 Primepact Generator IdentificationModel 04164-2 Primepact 50LP Generator Applicability SafetySpecifications Generator AC Connection SystemEngine OIL Requirements Optional Propane Fuel SystemFuel Consumption GeneratorOptional Remote START/STOP Panel START/STOP SwitchGenerator Control Panel Fuel PrimerAutomatic Choke Gasoline only Before Starting the EngineApplying Loads to Generator Starting the GeneratorStopping the Generator SUMMER/WINTER Heat Riser SystemProtection Systems LOW OIL Pressure SwitchHigh Temperature Switch Do not Overload the GeneratorAdditional Information Checking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterCleaning the Foam Precleaner Maintaining the Engine AIR CleanerClean AIR Intake Checking the Engine Spark PlugSpark Arrestor Muffler Cleaning the GeneratorBattery Maintenance WeeklyDrive Belt Exercising the GeneratorRemoval from Service OUT of Service ProcedureReturn to Service Part General Hazards Fire Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Compartment SizeAcoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.5 Compartment Floor Cutouts Generator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Gasoline Fuel System Testing the InstallationCompensating for Restrictions Generator Fuel Supply Line LP GAS Fuel SystemFuel Tank Flexible Fuel Line Rigid Fuel LinesVapor Withdrawal Primary RegulatorSome Important Considerations Gaseous CarburetionExcess Flow Valve Exhaust SystemFuel Supply Lines Leakage TestsMufflers and Spark Arrestors Exhaust System SafetyElectrical Connections Type of Exhaust SystemGenerator AC Connections WiringIsolating Different Power Sources ConduitPower Supply Cord Ground Fault Circuit InterruptersBattery Cables Optional AccessoriesRecommended Battery Battery Cable ConnectionsBefore Initial START-UP Post Installation TestsTesting Under Load Remote Panel ModelsInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Electrical Data Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists REGULATOR, GAS Fuel Exploded Views and Parts Lists Lower Bearing Carrier Exploded Views and Parts Lists ¼/ M6-LOCK Washer To Starter SCROLL, Flywheel Exploded Views and Parts Lists Piston Ring SET Exploded Views and Parts Lists MANIFOLD, Intake Exploded Views and Parts Lists CARBURETOR, GN 410 L/P MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule CONSUMER/PERSONAL Applications This Warranty Shall not Apply to the Following
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