Generac 02010-2, 04164-2 LP GAS Fuel System, Fuel Tank Flexible Fuel Line, Rigid Fuel Lines

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Section 2 – Installation

PRIMEPACT 50 Recreational Vehicle Generator

2.4.1 FUEL TANK

2.4.2.2 Flexible Fuel Line

Either the generator must share the vehicle engine's fuel tank, or you must install a separate fuel tank for the generator set. All fuel tanks installed on the vehi- cle must be constructed, installed and restrained so they comply with applicable codes, standards and regulations.

If the generator is to share the vehicle engine's tank, separate fuel pickup tubes are required for the engine and the generator. Generac recommends that you make the fuel pickup tube 2 to 3 inches (51 to 76

mm)shorter than the vehicle engine's pickup tube. This prevents the generator from depleting the entire fuel supply during prolonged generator operating periods.

Do NOT tee the generator fuel supply line into

!the vehicle engine fuel supply line. If this is done, the generator will be starved of fuel when both engines are operating at the same time. Also, while the vehicle engine is not run- ning, generator operation may drain the vehi- cle engine supply line, making it difficult to start the vehicle engine.

2.4.2 GENERATOR FUEL SUPPLY LINE

2.4.2.1 Rigid Fuel Lines

Those lines used to supply fuel from a tank to the generator must comply with applicable codes, stan- dards and regulations. The following general rules apply to rigid fuel lines:

Rigid lines should be of annealed, seamless, drawn aluminum or steel.

Lines and fittings must comply with SAE J512F, “Standard Automotive Fittings,” or with ANSI B126.26 (latest edition).

Route the fuel line so that at least 2 inches (51 mm) of clearance is maintained between the line and any exhaust system parts.

Do not attach electrical wiring to fuel lines. Route the wiring so it cannot come into contact with any fuel line.

Route fuel lines so if they leak, fuel does not drip onto any electrical or exhaust system parts.

Use nonferrous metal straps without sharp edges to secure fuel lines.

Use an approved flexible length of fuel hose between the generator fuel inlet connection and rigid fuel lines. This prevents breaking of the line caused by vibration, shifting, settling or movement. The follow- ing rules apply:

The flexible hose must comply with SAE J30B, “Standard for Fuel and Oil Hose.” It must be approved for use with gasoline.

The hose should be at least 6 inches (152 mm) longer than is needed to prevent the hose from rupturing if the generator shifts or settles.

2.5LP GAS FUEL SYSTEM

DANGER

LP gas is highly EXPLOSIVE. The gas is heavier than air and tends to settle in low areas. Even the slightest spark can ignite it and cause and explosion. Only competent, qualified people should be allowed to install, test, adjust or ser- vice an LP gas fuel system. Install the optional fuel system in compliance with applicable codes, standards and regulations. After the installation, do not do anything that might ren- der the system in noncompliance with applica- ble codes and standards.

The LP powered range of generators are fitted with a nonadjustable, factory set system. These systems are tamper-proof to meet 1997 California Air Resources Board requirements for engine emission.

2.5.1 PARTS NOT INCLUDED IN FUEL SYSTEM

The propane fuel system does NOT include such items as (a) gas tank, (b) gas piping, (c) fittings, (d) valves, and (e) primary regulator, used to store the gaseous fuel and deliver it to the gaseous fuel sole- noid (Figure 2.15, Page 29).

DANGER

Use only approved components in the fuel sup- ply system. All components must be properly installed in accordance with applicable codes. Improper installation or use of unauthorized components may result in fire or an explosion. Follow approved methods to test the system for leaks. No leakage is permitted. Do not allow fuel vapors to enter the vehicle interior.

28 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Generator Identification Model 02010-2 PrimepactModel 04164-2 Primepact 50LP Generator Applicability SafetySpecifications Generator AC Connection SystemEngine OIL Requirements Optional Propane Fuel SystemFuel Consumption GeneratorOptional Remote START/STOP Panel START/STOP SwitchGenerator Control Panel Fuel PrimerAutomatic Choke Gasoline only Before Starting the EngineApplying Loads to Generator Starting the GeneratorStopping the Generator SUMMER/WINTER Heat Riser SystemProtection Systems LOW OIL Pressure SwitchHigh Temperature Switch Do not Overload the GeneratorAdditional Information Checking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterCleaning the Foam Precleaner Maintaining the Engine AIR CleanerClean AIR Intake Checking the Engine Spark PlugSpark Arrestor Muffler Cleaning the GeneratorBattery Maintenance WeeklyDrive Belt Exercising the GeneratorOUT of Service Procedure Removal from ServiceReturn to Service Part General Hazards Fire Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Compartment SizeAcoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.5 Compartment Floor Cutouts Cooling and Ventilating AIR Generator AirflowCooling AIR Inlet Openings Testing the Installation Gasoline Fuel SystemCompensating for Restrictions Generator Fuel Supply Line LP GAS Fuel SystemFuel Tank Flexible Fuel Line Rigid Fuel LinesVapor Withdrawal Primary RegulatorSome Important Considerations Gaseous CarburetionExcess Flow Valve Exhaust SystemFuel Supply Lines Leakage TestsMufflers and Spark Arrestors Exhaust System SafetyElectrical Connections Type of Exhaust SystemGenerator AC Connections WiringIsolating Different Power Sources ConduitPower Supply Cord Ground Fault Circuit InterruptersBattery Cables Optional AccessoriesRecommended Battery Battery Cable ConnectionsBefore Initial START-UP Post Installation TestsTesting Under Load Remote Panel ModelsInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Electrical Data Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists REGULATOR, GAS Fuel Exploded Views and Parts Lists Lower Bearing Carrier Exploded Views and Parts Lists ¼/ M6-LOCK Washer To Starter SCROLL, Flywheel Exploded Views and Parts Lists Piston Ring SET Exploded Views and Parts Lists MANIFOLD, Intake Exploded Views and Parts Lists CARBURETOR, GN 410 L/P Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule CONSUMER/PERSONAL Applications This Warranty Shall not Apply to the Following