Generac 02010-0, 04164-0 owner manual Electrical Hazards

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Safety Rules

PRIMEPACT 50 Recreational Vehicle Generator

ELECTRICAL HAZARDS

FIRE HAZARDS

The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. Avoid contact with bare wires, ter- minals, connections, etc., while the unit is running. Ensure all appropriate covers, guards and barriers are in place before operating the generator. If you must work around an operating unit, stand on an insulated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

During installation onto the vehicle, have the genera- tor properly grounded (bonded) either by solid mounting to the vehicle frame or chassis, or by means of an approved bonding conductor. DO NOT disconnect the bonding conductor, if so equipped. DO NOT reconnect the bonding conductor to any generator part that might be removed or disassem- bled during routine maintenance. If the grounding conductor must be replaced, use only a flexible con- ductor that is of No. 8 American Wire Gauge (AWG) copper wire minimum.

In case of accident caused by electric shock, imme- diately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting imple- ment, such as a rope or board, to free the victim from the live conductor. If the victim is uncon- scious, apply first aid and get immediate medical help.

Never wear jewelry when working on this equip- ment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving com- ponents causing injury.

For fire safety, the generator must be installed and maintained properly. Installation always must comply with applicable codes, standards, laws and regulations. Adhere strictly to local, state and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the generator is installed in accordance with the manufacturer’s instructions and recommendations. Following proper installa- tion, do nothing that might alter a safe installation and render the unit in noncompliance with the aforementioned codes, standards, laws and regu- lations.

Keep a fire extinguisher in the vehicle at all times. Extinguishers rated “ABC” by the National Fire Protection Association are appropriate for use on the recreational vehicle generator electrical system. Keep the extinguisher properly charged and be familiar with its use. If you have any question per- taining to fire extinguishers, consult your local fire department.

EXPLOSION HAZARDS

Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no com- bustible materials are left in the generator com- partment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surround- ing the generator clean and free from debris.

Gasoline is extremely FLAMMABLE and its vapors are EXPLOSIVE. Do not permit smoking, open flame, sparks or any source of heat in the vicinity while handling gasoline. Comply with all laws gov- erning the storage and handling of gasoline.

This generator may use liquid propane (LP) gas as a fuel. LP gas is highly EXPLOSIVE. The gas is heavier than air and tends to settle in low areas where even the slightest spark can ignite the gas and cause an explosion.

Generac® Power Systems, Inc. 3

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Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationTable of Contents Part II Installation InstructionsGeneral Hazards Electrical Hazards Model Generator IdentificationPrimepact Primepact 50LPSpecifications SafetyGenerator Applicability Generator AC Connection SystemFuel Consumption Optional Propane Fuel SystemEngine OIL Requirements EngineGenerator Control Panel START/STOP SwitchOptional Remote START/STOP Panel Fuel PrimerStarting the Generator Automatic Choke Gasoline onlyBefore Starting the Engine Letting the Engine Stabilize Stopping the GeneratorSUMMER/WINTER Heat Riser System High Temperature Switch LOW OIL Pressure SwitchProtection Systems Do not Overload the GeneratorAdditional Information Changing the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelClean AIR Intake Maintaining the Engine AIR CleanerCleaning the Foam Precleaner Checking the Engine Spark PlugBattery Maintenance Cleaning the GeneratorSpark Arrestor Muffler WeeklyExercising the Generator Drive BeltReturn to Service OUT of Service ProcedureRemoval from Service Part General Hazards Electrical Hazards Standards Booklets Purpose and Scope ManualEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Location Location and SupportGenerator Support Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Compartment SizeSound Insulating Materials AcousticsTypical Noise Abatement 2.2.5 Compartment Floor Cutouts Cooling AIR Inlet Openings Cooling and Ventilating AIRGenerator Airflow Compensating for Restrictions Testing the InstallationGasoline Fuel System Fuel Tank LP GAS Fuel SystemGenerator Fuel Supply Line Rigid Fuel LinesSome Important Considerations Primary RegulatorVapor Withdrawal Gaseous CarburetionFuel Supply Lines Exhaust SystemExcess Flow Valve Leakage TestsElectrical Connections Exhaust System SafetyMufflers and Spark Arrestors Type of Exhaust SystemIsolating Different Power Sources WiringGenerator AC Connections ConduitGround Fault Circuit Interrupters Power Supply CordRecommended Battery Optional AccessoriesBattery Cables Battery Cable ConnectionsRemote Panel Cables Remote Panel ModelsTesting Under Load Post Installation TestsBefore Initial START-UP Initial StartInstallation Checklist Appendix 1 Notes Problem Cause Correction Troubleshooting GuideAppendix 3 Electrical Data Appendix 3 Electrical Data Appendix 4 Exploded Views and Parts Lists QTY. Description Appendix 4 Exploded Views and Parts Lists REGULATOR, GAS Fuel Appendix 4 Exploded Views and Parts Lists Lower Bearing Carrier Appendix 4 Exploded Views and Parts Lists Item Part no QTY. Description Appendix 4 Exploded Views and Parts Lists Piston Ring SET Appendix 4 Exploded Views and Parts Lists MANIFOLD, Intake Appendix 4 Exploded Views and Parts Lists BOLT, SHOULDER, M6 X 15 LG PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power SYSTEMS, INC