Generac 02010-0, 04164-0 owner manual Generac Power SYSTEMS, INC

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Appendix 5 – Warranty

PRIMEPACT 50 Recreational Vehicle Generator

GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY

FOR RECREATIONAL VEHICLE GENERATORS

NOTE: ALL UNITS MUST BE INSTALLED BY GENERAC POWER SYSTEMS AUTHORIZED SERVICE FACILITIES. For a period of 3 (three) years or 2,000 (two thousand) hours of operation from the date of original sale, whichever occurs first, Generac Power Systems, Inc. (Generac) will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Generac Authorized Warranty Service Facility, is found to be defective under normal use and service, in accordance with the warranty schedule set forth below. Any equipment that the purchaser/owner claims to be defective must be returned to and examined by the nearest Generac Authorized Warranty Service Facility. All transportation costs under the warranty, including return to the factory, are to be borne and prepaid by the purchaser/owner. This warranty applies only to Generac generators sold and rated for “Recreational Vehicle” (RV) appli- cations, as Generac has defined Recreational Vehicle generator applications. This warranty is effective only upon Generac’s receipt, from the original purchaser/owner, of a completed Warranty Registration Card. This card is the only valid registration identification and must be presented at time of request for warranty service. Claims will not be accepted without presentation of the Warranty Registration Card. The factory recommends exercising the unit one half-hour every season.

WARRANTY SCHEDULE – COMMERCIAL APPLICATIONS

YEAR ONE – 100% (one hundred percent) coverage on part(s), labor, removal and reinstallation listed:

Engine – All components

Alternator – All components

Transfer System – All components

WARRANTY SCHEDULE – CONSUMER/PERSONAL APPLICATIONS

YEARS ONE AND TWO – 100% (one hundred percent) coverage on part(s), labor, removal and reinstallation listed:

Engine – All components

Alternator – All components

Transfer System – All components

YEAR Three – 100% (one hundred percent) only on selected part(s) and labor listed (Any labor and part(s) not listed, and removal and rein- stallation are the owner’s responsibility):

Rotor, Stator, Computer Control Board, (if applicable with regard to the generator) Cylinder Block, Cylinder Head, Crankshaft, Piston(s), Valve, Valve Lifter(s), Intake and Exhaust Manifolds

FOR THE LIFE OF THE RECREATIONAL VEHICLE GENERATOR (IF SO EQUIPPED)

The drive train belt and pulleys (if so equipped) on generators used in recreational vehicles shall be warranted against failure due to defec- tive materials or normal usage for the life of the generator. For the original purchaser/owner, this drive train warranty shall include part(s) and labor (removal and reinstallation are not included) plus $50 (fifty dollars – U.S.) payment upon return of the failed belt or pulley by the original purchaser/owner. For subsequent purchaser/owner, this drive train warranty shall cover belt and pulley part(s) ONLY (labor not included). Labor, removal and reinstallation is the responsibility of the subsequent purchaser/owner.

Generac RV generators manufactured prior to December 31, 1997, DO NOT have a transferable warranty. Generac RV generators manu- factured after January 1, 1998, have a transferable warranty to the second owner ONLY for the remainder of the three-year limited war- ranty. Proof-of-purchase is required and must be presented to a Generac Authorized Warranty Service Facility prior to the performance of any warranty service.

All warranty expense allowances are subject to the conditions defined in Generac’s SUPER SERVICE INFORMATION MANUAL.

THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:

Costs of normal maintenance, adjustments, installation and start-up.

Failures caused by any contaminated fuels or oils.

Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper installation. As with all mechanical devices, the GN-Series engines need periodic part(s) service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part(s) or engine.

Failures caused by any external cause or act of God, such as collision, theft, vandalism, riot or wars, nuclear holocaust, fire, freezing, lightning, earthquake, windstorm, hail, volcanic eruption, water or flood, tornado or hurricane.

Products that are modified or altered in a manner not authorized by Generac in writing.

Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replace- ment of the defective part(s).

Failure due to misapplication.

Telephone, telegraph, teletype or other communication expenses.

Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period.

Rental equipment used while warranty repairs are being performed.

Overnight freight costs for replacement part(s).

Overtime labor.

Starting batteries, fuses, light bulbs and engine fluids.

THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

GENERAC’S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GEN- ERAC BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GEN- ERAC’S NEGLIGENCE. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limita- tion may not apply to you. Purchaser/owner agrees to make no claims against Generac based on negligence.

This warranty gives you specific legal rights. You also may have other rights that vary from state to state.

GENERAC® POWER SYSTEMS, INC.

P.O. BOX 8 • WAUKESHA, WI 53187

Part No. C5080

Revision A (02/08/00)

Printed in U.S.A.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Generator Identification ModelPrimepact Primepact 50LPSafety SpecificationsGenerator Applicability Generator AC Connection SystemOptional Propane Fuel System Fuel ConsumptionEngine OIL Requirements EngineSTART/STOP Switch Generator Control PanelOptional Remote START/STOP Panel Fuel PrimerAutomatic Choke Gasoline only Before Starting the EngineStarting the Generator Stopping the Generator SUMMER/WINTER Heat Riser SystemLetting the Engine Stabilize LOW OIL Pressure Switch High Temperature SwitchProtection Systems Do not Overload the GeneratorAdditional Information Checking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterMaintaining the Engine AIR Cleaner Clean AIR IntakeCleaning the Foam Precleaner Checking the Engine Spark PlugCleaning the Generator Battery MaintenanceSpark Arrestor Muffler WeeklyDrive Belt Exercising the GeneratorOUT of Service Procedure Removal from ServiceReturn to Service Part General Hazards Electrical Hazards Purpose and Scope Manual Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator LocationGenerator Support Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Compartment SizeAcoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.5 Compartment Floor Cutouts Cooling and Ventilating AIR Generator AirflowCooling AIR Inlet Openings Testing the Installation Gasoline Fuel SystemCompensating for Restrictions LP GAS Fuel System Fuel TankGenerator Fuel Supply Line Rigid Fuel LinesPrimary Regulator Some Important ConsiderationsVapor Withdrawal Gaseous CarburetionExhaust System Fuel Supply LinesExcess Flow Valve Leakage TestsExhaust System Safety Electrical ConnectionsMufflers and Spark Arrestors Type of Exhaust SystemWiring Isolating Different Power SourcesGenerator AC Connections ConduitPower Supply Cord Ground Fault Circuit InterruptersOptional Accessories Recommended BatteryBattery Cables Battery Cable ConnectionsRemote Panel Models Remote Panel CablesPost Installation Tests Testing Under LoadBefore Initial START-UP Initial StartInstallation Checklist Appendix 1 Notes Troubleshooting Guide Problem Cause CorrectionAppendix 3 Electrical Data Appendix 3 Electrical Data Appendix 4 Exploded Views and Parts Lists QTY. Description Appendix 4 Exploded Views and Parts Lists REGULATOR, GAS Fuel Appendix 4 Exploded Views and Parts Lists Lower Bearing Carrier Appendix 4 Exploded Views and Parts Lists Item Part no QTY. Description Appendix 4 Exploded Views and Parts Lists Piston Ring SET Appendix 4 Exploded Views and Parts Lists MANIFOLD, Intake Appendix 4 Exploded Views and Parts Lists BOLT, SHOULDER, M6 X 15 LG Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingGenerac Power SYSTEMS, INC