Generac 02010-0, 04164-0 Optional Propane Fuel System, Fuel Consumption, Engine OIL Requirements

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Section 1 – General Information

PRIMEPACT 50 Recreational Vehicle Generator

NOTE:

Using unleaded gasoline contributes to longer engine valve life by reducing lead and carbon deposits.

Crankcase and oil filter capacity is approximately 1,400 mL or 1.5 U.S. quarts. Do NOT use special additives. See Sections 3.1 and 3.2 (Page 12) for oil level check and fill procedures.

Generac does not recommend using any

! gasoline containing alcohol (such as “gasohol”).

If you use any gasoline containing alcohol, it must not contain more than 10 percent ethanol, and it must be removed from the generator during storage. Do NOT use any gasoline containing methanol. If you use gasoline with alcohol, inspect more frequently for fuel leaks and other abnormalities.

1.5.2 OPTIONAL PROPANE FUEL SYSTEM

The PRIMEPACT 50LP series generator is equipped with a liquid propane (LP) gas fuel system. LP gas is usually supplied as a liquid in pressure tanks.

PRIMEPACT series generators require a vapor with- drawal type fuel system. This type of gaseous fuel sys- tem uses the vapors forming above the liquid fuel in the storage tank. Air temperature around the storage tank must be high enough to sustain adequate fuel vaporization. In colder climates, you may need to use an independent heat source to be sure the fuel suffi- ciently vaporizes in the storage tank.

LP gas may consist of propane, butane or a mixture of the two gases. Propane vaporizes at temperatures as low as -20° F (-29° C), but butane returns to its liq- uid state when the temperature drops below about 32° F (0° C). For that reason, a higher ratio of propane is desired in the gas mixture when tempera- tures drop below freezing.

1.5.3 FUEL CONSUMPTION

Model

No Load

Full Load

PRIMEPACT 50 (02010-0)

0.32

0.76

PRIMEPACT 50 LP (04164-0)

0.47/17.05

1.25/45.35

Gasoline is in gal/h.

 

 

LP is in gal/h and cf/h.

 

 

1.5.4 ENGINE OIL REQUIREMENTS

Use only high quality detergent oil rated with American Petroleum Institute (API) Service Classification SF, SG or SH. The recommended oil weights include the following:

During summer months: SAE 30. An acceptable substitute is SAE 10W-30.

During winter months: SAE 5W-30. DO NOT USE SAE 10-W40.

1.5.5 ENGINE

Type of Engine

GN-410, Single-cylinder

Cooling Method

Air-cooled

Rated Horsepower

15 @ 4,200 rpm

Displacement

407cc

Cylinder Block

Aluminum w/Cast Iron Sleeve

Type of Governor

Mechanical, Fixed Speed

Air Cleaner

Paper Element w/Foam Precleaner

Starter

12-volt DC Electric

Ignition System

Solid-state w/Flywheel Magneto

Recommended Spark Plug

 

 

Champion

RC12YC

AC

R45S

Fram Autolite

65

Spark Plug Gap

0.030 inch (76 mm)

Recommended Minimum Battery

..............400 Cold-cranking

 

 

Amperes

1.5.6 GENERATOR

Rated Maximum Continuous

 

AC Output (Gasoline)

4,800 Watts (4.8 kW)

AC Output (LP Fuel)

4,500 Watts (4.5 kW)

Rated Voltage

120 Volts AC*

Rated Maximum Continuous

 

AC Current (Gasoline)

40 Amperes**

AC Current (LP Fuel)

37.5 Amperes**

Phase

Single

Rotor RPM

3,600

Number of Rotor Poles

2

Engine RPM

2,571

Rated AC Frequency

60 Hz

Battery Charge Voltage

14 Volts DC

Battery Charge Current

2 Amperes (max)

Weight

 

Gasoline

198 Pounds

LP Fuel

200 Pounds

Length

25.5 inches (648 mm)

Width

18.88 inches (479 mm)

Height

16.75 inches (425 mm)

*All units are reconnectable to 120- and/or 240-volt, dual voltage output. Units are no longer listed per RVIA/ANSI when recon- nected for dual voltage output.

**If reconnected for dual voltage, the ampere rating for 240 volts is 20 AC amperes for model PRIMEPACT 50 (02010-0), and 18.8 AC amperes for model PRIMEPACT 50 LP (04164-0).

6 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions Table of ContentsGeneral Hazards Electrical Hazards Generator Identification ModelPrimepact Primepact 50LPSafety SpecificationsGenerator Applicability Generator AC Connection SystemOptional Propane Fuel System Fuel ConsumptionEngine OIL Requirements EngineSTART/STOP Switch Generator Control PanelOptional Remote START/STOP Panel Fuel PrimerStarting the Generator Automatic Choke Gasoline onlyBefore Starting the Engine Letting the Engine Stabilize Stopping the GeneratorSUMMER/WINTER Heat Riser System LOW OIL Pressure Switch High Temperature SwitchProtection Systems Do not Overload the GeneratorAdditional Information Checking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterMaintaining the Engine AIR Cleaner Clean AIR IntakeCleaning the Foam Precleaner Checking the Engine Spark PlugCleaning the Generator Battery MaintenanceSpark Arrestor Muffler WeeklyDrive Belt Exercising the GeneratorReturn to Service OUT of Service ProcedureRemoval from Service Part General Hazards Electrical Hazards Purpose and Scope Manual Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator LocationGenerator Support Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Compartment SizeAcoustics Sound Insulating MaterialsTypical Noise Abatement 2.2.5 Compartment Floor Cutouts Cooling AIR Inlet Openings Cooling and Ventilating AIRGenerator Airflow Compensating for Restrictions Testing the InstallationGasoline Fuel System LP GAS Fuel System Fuel TankGenerator Fuel Supply Line Rigid Fuel LinesPrimary Regulator Some Important ConsiderationsVapor Withdrawal Gaseous CarburetionExhaust System Fuel Supply LinesExcess Flow Valve Leakage TestsExhaust System Safety Electrical ConnectionsMufflers and Spark Arrestors Type of Exhaust SystemWiring Isolating Different Power SourcesGenerator AC Connections ConduitPower Supply Cord Ground Fault Circuit InterruptersOptional Accessories Recommended BatteryBattery Cables Battery Cable ConnectionsRemote Panel Models Remote Panel CablesPost Installation Tests Testing Under LoadBefore Initial START-UP Initial StartInstallation Checklist Appendix 1 Notes Troubleshooting Guide Problem Cause CorrectionAppendix 3 Electrical Data Appendix 3 Electrical Data Appendix 4 Exploded Views and Parts Lists QTY. Description Appendix 4 Exploded Views and Parts Lists REGULATOR, GAS Fuel Appendix 4 Exploded Views and Parts Lists Lower Bearing Carrier Appendix 4 Exploded Views and Parts Lists Item Part no QTY. Description Appendix 4 Exploded Views and Parts Lists Piston Ring SET Appendix 4 Exploded Views and Parts Lists MANIFOLD, Intake Appendix 4 Exploded Views and Parts Lists BOLT, SHOULDER, M6 X 15 LG PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingGenerac Power SYSTEMS, INC