Generac 37kW NG, 40kW LP owner manual Table of Contents

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Table of Contents

QUIETSOURCE™ 40kW Liquid-cooled Generators

INTRODUCTION

IFC

Read this Manual Thoroughly

IFC

Operation and Maintenance

IFC

How to Obtain Service

IFC

Authorized Service Dealer Location

IFC

SAFETY RULES

2

Section 1 — GENERAL INFORMATION

4

1.1

Generator

4

1.2

Transfer Switch

4

1.3

Automatic System Operation

4

1.4

Generator AC Connection Systems

4

1.5

Main Circuit Breaker

4

1.6

Generator Fuel System

5

1.7

Engine Protective Devices

5

1.8

Unpacking

6

1.9

Lifting the Generator

6

1.10

Specifications

7

1.11

Fuel Consumption

7

1.12

Reconfiguring the Fuel System

7

1.13

Torque Specifications

8

1.14

Engine Oil Recommendations

8

1.15

Coolant Recommendations

8

1.16

Before Installation

8

Section 2 — INSTALLATION

8

2.1

Standby Generator Installation

8

2.2

Generator Location

9

2.3

Generator Mounting and Support

9

2.4

Basic Standby Electric System

9

2.5

Emergency Circuit Isolation Method

10

2.6

Total Circuit Isolation Method

10

2.7

Grounding the Generator

10

2.8

Generator AC Neutral Connections

10

2.9

Transfer Switch Start Signal Connections

10

2.10

Battery Installation

11

2.11

Preparation Before Start-Up

12

Section 3 — OPERATION

12

3.1

Using an Engineered “GTS” Transfer Switch

12

3.2

Control Console Components

13

3.3

Manual Transfer and Startup

14

3.4

Engine Governor Adjustments

14

3.5

Retransfer and Shutdown

14

3.6

Automatic Operation

14

3.7

Weekly Exercise Cycle

14

Section 4 — MAINTENANCE

15

4.1Maintenance Performed by Authorized

Service Facilities

15

4.2 Cooling System

15

4.3Overload Protection for Engine DC

Electrical System

15

4.4 Checking Fluid Levels

16

4.5Maintenance Owner/Operator

 

Can Perform

16

4.6

Miscellaneous Maintenance

18

4.7

Scheduled Maintenance

19

Section 5 — TROUBLESHOOTING

22

Section 6

— INSTALLATION DIAGRAM

..........23

Section 7

— ELECTRICAL DATA

24

Section 8

— EXPLODED VIEWS AND

 

 

 

 

PARTS LISTS

28

Section 9

— NOTES

43

Section 10 — WARRANTY

Back Cover

Generac® Power Systems, Inc. 1

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Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGenerator AC Neutral Connections Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation MethodBattery Installation ‹ 2.9.2 GTS-TYPE Engineered Transfer Switch‹ 2.10.1 Vented Batteries Preparation Before START-UP Using AN Engineered GTS Transfer SwitchControl Console Components ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator LED ‹ 3.2.5 SET Exercise Time SwitchWeekly Exercise Cycle Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.13 Coolant Change ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.10 Changing Engine OIL ‹ 4.5.12 Spark Plugs‹ 4.6.4 Battery Replacement Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.6.2 BatteryService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsInstallation Diagram Electrical Data Electrical Data Electrical Data Electrical Data Carrier Rear Bearing Battery Post Covwer Black Assy WireHold Down Battery Boot Battery CableSee Latch Detail Duct Discharge RH AL Assy GRD Wire 99HSBASSEMBLY,BASE-DOOR Ground Wire Duct Intake MID ALGenerac Power Systems, Inc Cover TOP Panel HSB Shock Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSBGenerac Power Systems, Inc Sunk Cover Flywheel AccessAssembly Resistor Flexplate 3.9L HSBPump Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLeads Rear Bearing Carrier 390/DRCT Rotor 390 30KW 1P Direct HSBRotor 390 40KW 1P Direct HSB STR-390--40AD HSB 433MM LONG3.9L ChryslerPipe L/H Exhaust Manifold OUTWYE, Pipe 3.9L Chrysler NUT TOP Lock FL M12-1.75Quietsource 40kW Liquid-cooled Generators Quietsource 40kW Liquid-cooled Generators Quietsource 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following