Generac 40kW LP Generator, Transfer Switch, Automatic System Operation, Main Circuit Breaker

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Section 1 - General Information

QUIETSOURCE™ 40kW Liquid-cooled Generators

1.1GENERATOR

This equipment is a liquid-cooled, engine-driven gen- erator set. The generator is designed to supply elec- trical power that operates critical electrical loads during utility power failure. The unit has been facto- ry-installed in a weather resistant, all metal enclosure and is intended for outdoor installation only. Use this generator as a source of electrical power for the oper- ation of 120 and/or 240VAC, single-phase loads.

If this generator is used to power electrical

!load circuits normally powered by a utility power source, it is required by code to install a transfer switch. The transfer switch must effectively isolate the electric system from the utility distribution system when the generator is operating (NEC 701). Failure to isolate an electrical system by such means results in damage to the generator and may also result in injury or even death to utility power work- ers due to backfeed of electrical energy.

1.2TRANSFER SWITCH

This generator system is intended to be used with a Generac transfer switch. It will be available in either a NEMA 1 enclosure or a NEMA 3R enclosure. The NEMA 1 enclosure is intended for indoor use only. The NEMA 3R enclosure is weather proof and can be used indoors or outdoors. Follow these rules:

Install the transfer switch on a firm, sturdy sup- porting structure.

To prevent switch distortion, level the switch if nec- essary. This can be done by placing washers between the switch enclosure and the mounting surface.

Never install the switch where water or any corro- sive substance might drip onto the enclosure.

Protect the switch at all times against excessive moisture, dust, dirt, lint, construction grit and cor- rosive vapors.

A Generac Authorized Dealer can supply an appro- priate transfer switch for the generator.

1.3AUTOMATIC SYSTEM OPERATION

When this generator, along with a transfer switch, has been installed and interconnected, a circuit board in the generator panel constantly monitors UTILITY power source voltage. Should that voltage drop below a preset value, and remain at such a low state for a preset amount of time, the generator cranks and starts. After the generator starts, the transfer switch transfers load circuits so the generator can power them.

When utility source voltage has been restored, the switch re-transfers back to the UTILITY source volt- age and the generator then shuts down.

Please reference the transfer switch manual for spe- cific information.

1.4GENERATOR AC CONNECTION

SYSTEMS

The generator was shipped from the factory with its stator AC output leads connected in a single-phase, three-wire generator AC connection system (Figure 1.1). The stator assembly in this system consists of a pair of stationary windings, with two leads brought out of each winding. Each single winding can supply 120VAC, 60 Hertz. When the two windings are con- nected in series, a 240VAC, 60 Hertz AC output results. Typically the two HOT leads in the circuit are wires 11 and 44. The NEUTRAL leads are the junc- tion of Wires 22 and 33. The NEUTRAL is not grounded.

Figure 1.1 - Generator AC Connection System

 

 

 

1.5

MAIN CIRCUIT BREAKER

 

 

 

The generator’s main circuit breaker is included with

 

 

 

the unit as shipped from the factory. The breaker for

 

 

 

this unit is described in Figure 1.2.

 

 

Figure 1.2 - Main Circuit Breaker

 

Model

Rating

Phase

Actual Current

C/B Rating*

Circuit Breaker

005012-0

37,000 NG

1

154.2

200

200A QN2

 

40,000 LP

1

166.7

200

200A QN2

* Amp Rating of C/B structured under model.

4 Generac® Power Systems, Inc.

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionTable of Contents General Hazards Electrical Hazards Automatic System Operation Transfer SwitchGenerator Generator AC Connection Systems‹ 1.7.3 LOW Coolant Level Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Generator Fuel SystemUnpacking Lifting the Generator‹ 1.10.1 Generator Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.2 Engine SpecificationsEngine OIL Recommendations Torque SpecificationsBefore Installation Coolant RecommendationsBasic Standby Electric System Generator LocationGenerator Mounting Support ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Generator AC Neutral ConnectionsBattery Installation ‹ 2.9.2 GTS-TYPE Engineered Transfer Switch‹ 2.10.1 Vented Batteries Using AN Engineered GTS Transfer Switch Preparation Before START-UP‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator LED Control Console ComponentsAutomatic Operation Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Weekly Exercise CycleCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.12 Spark Plugs ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.10 Changing Engine OIL ‹ 4.5.13 Coolant Change‹ 4.6.2 Battery Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionInstallation Diagram Electrical Data Electrical Data Electrical Data Electrical Data Carrier Rear Bearing Boot Battery Cable Assy WireHold Down Battery Battery Post Covwer BlackSee Latch Detail Duct Intake MID AL Assy GRD Wire 99HSBASSEMBLY,BASE-DOOR Ground Wire Duct Discharge RH ALGenerac Power Systems, Inc Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Cover TOP Panel HSB ShockGenerac Power Systems, Inc Flexplate 3.9L HSB Cover Flywheel AccessAssembly Resistor SunkPump VENTURI,3.9L Cryslr HSB 22FAN Tank Coolant RecoveryRadiator Copper Brass Radiator Support L/H SideTo Engine Plate AIR Cleaner TOP Base AIR Cleaner PlateHold Down AIR Cleaner Flange Fuel InletLeads STR-390--40AD HSB 433MM LONG3.9L Chrysler Rotor 390 30KW 1P Direct HSBRotor 390 40KW 1P Direct HSB Rear Bearing Carrier 390/DRCTNUT TOP Lock FL M12-1.75 OUTWYE, Pipe 3.9L Chrysler Pipe L/H Exhaust ManifoldQuietsource 40kW Liquid-cooled Generators Quietsource 40kW Liquid-cooled Generators Quietsource 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following