Generac 40kW LP Out, WYE, Pipe 3.9L Chrysler, NUT TOP Lock FL M12-1.75, Pipe L/H Exhaust Manifold

Page 44

10

23

22

9

10

14

17

19

19

15

Section 8 - Exploded Views and Parts

QUIETSOURCE™ 40kW Liquid-cooled Generators

Muffler — Drawing No. 0E8068-F

 

7

 

 

 

21

 

 

13

 

 

 

 

 

 

11

12

 

 

 

 

 

 

 

10

 

 

 

1

22

5

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

11

 

 

 

 

12

 

 

13

 

 

 

 

 

 

14

 

 

 

TO

17

 

 

 

COMPARTMENT

 

 

 

19

TO EXHAUST

21

 

 

 

 

 

MANIFOLD

 

 

 

 

 

 

 

19

16

 

6

 

 

 

 

 

 

 

20

 

15

 

 

 

 

 

 

11

20

3

 

 

 

 

 

TO EXHAUST

8

11

 

24

 

 

 

 

 

MANIFOLD

 

20

2

 

8

 

11

 

 

 

8

 

4

 

18

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E8616

1

MUFFLER 7" X 9" X 21" 2.5" IN &

13

0C2454

4

SCREW TH-FRM M6-1 X 16 N WA

 

 

 

OUT

 

 

 

 

Z/JS

2

0F1081

1

WYE, PIPE 3.9L CHRYSLER

14

052860

4

NUT TOP LOCK FL M12-1.75

3

0F1087

1

PIPE R/H SIDE 3.9L CHRYSLER

15

052891

4

SCREW HHC M12-1.75 X 80 G8.8

4

0E8026

1

PIPE L/H EXHAUST MANIFOLD

16

0E8816

2

FLANGE EXHAUST 2" PIPE

5

0E5914

1

BRACKET MUFFLER 30" LG

17

051769

4

WASHER LOCK M12

6

0E8702

1

PIPE MUFFLER INLET

18

0E0170

1

BLANKET EXHAUST 800MM

7

0E8727

1

PIPE MUFFLER OUT

19

049808

8

WASHER FLAT M12

8

036797

3

BOLT U 5/16-18 X 2.25

20

024114

6

NUT HEX 5/16-24 STEEL

9

039253

2

SCREW HHC M8-1.25 X 20 G8.8

21

080762

2

BOLT U 3/8-16 X 2.62

10

022145

6

WASHER FLAT 5/16-M8 ZINC

22

0E8726

2

STRAP MUFFLER

11

022129

9

WASHER LOCK M8-5/16

23

039288

1

SCREW HHC M8-1.25 X 55 G8.8

12

045771

3

NUT HEX M8-1.25 G8 YEL CHR

24

0E0170A

1

EXHAUST BLANKET 988MM

42 Generac® Power Systems, Inc.

Image 44
Contents Liquid-cooled, Prepackaged Standby Generators Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel System‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsTorque Specifications Before InstallationEngine OIL Recommendations Coolant RecommendationsGenerator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTransfer Switch Signal Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Generator AC Neutral Connections‹ 2.10.1 Vented Batteries Battery Installation‹ 2.9.2 GTS-TYPE Engineered Transfer Switch Using AN Engineered GTS Transfer Switch Preparation Before START-UP‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator LED‹ 3.2.5 SET Exercise Time Switch Control Console ComponentsManual Transfer START-UP Engine Governor Adjustments Retransfer and ShutdownAutomatic Operation Weekly Exercise CycleCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.5.10 Changing Engine OIL‹ 4.5.12 Spark Plugs ‹ 4.5.13 Coolant ChangeMiscellaneous Maintenance ‹ 4.6.1 Cleaning the Generator‹ 4.6.2 Battery ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionInstallation Diagram Electrical Data Electrical Data Electrical Data Electrical Data Carrier Rear Bearing Assy Wire Hold Down BatteryBoot Battery Cable Battery Post Covwer BlackSee Latch Detail Assy GRD Wire 99HSB ASSEMBLY,BASE-DOOR Ground WireDuct Intake MID AL Duct Discharge RH ALGenerac Power Systems, Inc Assy 2A 12V UL Battery Control BOX HSBCover Front Panel HSB Cover TOP Panel HSB ShockGenerac Power Systems, Inc Cover Flywheel Access Assembly ResistorFlexplate 3.9L HSB SunkPump Tank Coolant Recovery Radiator Copper BrassVENTURI,3.9L Cryslr HSB 22FAN Radiator Support L/H SideTo Engine Base AIR Cleaner Plate Hold Down AIR CleanerPlate AIR Cleaner TOP Flange Fuel InletLeads Rotor 390 30KW 1P Direct HSB Rotor 390 40KW 1P Direct HSBSTR-390--40AD HSB 433MM LONG3.9L Chrysler Rear Bearing Carrier 390/DRCTOUT WYE, Pipe 3.9L ChryslerNUT TOP Lock FL M12-1.75 Pipe L/H Exhaust ManifoldQuietsource 40kW Liquid-cooled Generators Quietsource 40kW Liquid-cooled Generators Quietsource 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following