Generac 37kW NG Control BOX HSB, Cover Front Panel HSB, Cover TOP Panel HSB Shock, Shown, Ford

Page 35

Section 8 - Exploded Views and Parts

QUIETSOURCE™ 40kW Liquid-cooled Generators

Control Panel — Drawing No. 0E7118-H

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E7195

1

CONTROL BOX HSB

35

0E7252

1

BRACKET CB 221.5 X 102

2

0E7196

1

COVER FRONT PANEL HSB

36

0C1229

1

DECAL WARNING ELECTRICAL

3

0E7197

1

COVER TOP PANEL HSB

 

 

 

 

SHOCK

4

0E7193

1

DECAL WARNINGS HSB

37

0C1127

1

DECAL AVR COVER

5

0E7194

1

DECAL CONTROLS HSB

38

0A1441B

1

COVER PLATE, AVR

6

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

39

0E7128

1

HARNESS CNTRL PNL (NOT

7

082573

1

SWITCH ROCKER DPST 125V SPD

 

 

 

 

SHOWN)

8

032300

2

HOLDER FUSE

40

0E7358

8

SCREW PPPH HI-LO #4-24 X 3/8

9

022676

1

FUSE 15A X AGC15

41

074908

6

SCREW HHTT M5-0.8 X 10 BP

10

067682B

1

FUSE 4A SLO BLO GLASS

42

0C5141

1

CONN DEUTSCH GASKET 8/12 POS

11

060015

1

FITTING CONDUIT 90D 3/8"

 

 

 

 

DT

12

054199

1

DECAL DANGER HIGH VOLTAGE

43

0C2699

11

SCREW PHTT #6-32 X 3/8 ZYC

13

0C2657

1

TRANSFRMR 16V 6VA

44

0C2323

4

SCREW PHTT #6-32 X 5/8 ZYC

14

099076

1

TRANSFORMER 16V 56VA

45

022155

15

WASHER LOCK #6

15

040213

2

PCB SUPPORT SNAP-IN 1/4"

46

0C2265

4

SCREW PHTT M4-0.7 X 12 ZYC

16

0E9668

1

ASSY PCB HSB CONTROLLER 3.9L

47

022264

4

WASHER LOCK #8-M4

 

0E4905

1

ASSY PCB HSB CONTRLR 3.0L

49

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

 

 

 

FORD

50

066849

2

SCREW HHTT M5-0.8 X 16

17

067680

1

ASSY VOLTAGE REGULATOR 60HZ

51

022152

4

WASHER LOCK #10

18

0E6875A

1

RELAY 12VDC C FORM W/DIODE

52

023897

3

WASHER FLAT #10 ZINC

19

0E6881 *

REF.

SOCKET RELAY

53

051716

2

NUT HEX M5-0.8 G8 YEL CHR

20

0C5139 *

REF.

CONN DEUTSCH RECEPT GY/FLN

54

090388

2

SCREW HHTT M6-1.0 X 12 ZINC

21

0C5142 *

REF.

CONN DEUTSCH RECEPT WDGE

55

042568

4

SCREW HHC M6-1.0 X 20 G8.8

 

 

 

BLKHD

56

022097

8

WASHER LOCK M6-1/4

22

0E3161

1

ASSY BOSCH GOV DRIVER

57

022473

6

WASHER FLAT 1/4-M6 ZINC

23

054450

1

CIRCT BRK 5.5 X 1 ETA 46-500-P

58

0441140187

2

WIRE ASSY 3" X (2) 3/16" TABS

24

0D5070A

1

ASSY 2A 12V UL BATTERY

59

070370

2

WASHER MICA .203

 

 

 

CHARGER

60

023762

1

WASHER SHAKEPROOF EXT #10

25

0E2514

1

FITTING CONDUIT STR 1-1/2"

 

 

 

 

STL

26

0A9457

1

DECAL NEUTRAL

61

055444

1

HEATSINK

27

0E7539

1

DECALCUSTOMER CNNCTN XFER

62

030468

1

WASHER STEP NYLON .20

 

 

 

SW

63

049939

1

RECTIFIER MSC 12A 600V 1N1206R

28

046357 *

REF.

BLOCK TERM 20A 6 X 6 X 1100V

64

022158

1

NUT HEX #10-32 STEEL

29

0D3719B

1

DECAL CUSTOMER CNNCTN

65

022985

1

WASHER FLAT #6 ZINC

30

057073

1

JUNCTION BLOCK 3/8-16

66

038750

2

SCREW HHC M6-1.0 X 30 G8.8

31

0E7283

1

CB 0150A2P240V S QN2 LL

67

0A2115

4

WASHER NYLON .257

 

0E3628

1

CB 0200A2P240V S QN2 LL

68

0C2454

4

SCREW THF M6-1 X 16 N WA Z/JS

32

0E3664

1

BASE QN CIRCUIT BREAKER

 

 

 

 

 

33

0E7539A

1

DECAL TB1 HSB CONTROL PANEL

 

* ITEMS INCLUDED AS PART OF I/N 39

 

34

0D4698 *

REF.

BLOCK TERM 20A 6 X 3 X 1100V

 

 

 

 

 

Generac® Power Systems, Inc. 33

Image 35
Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsCoolant Recommendations Torque SpecificationsBefore Installation Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGenerator AC Neutral Connections Transfer Switch Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation Method‹ 2.10.1 Vented Batteries Battery Installation‹ 2.9.2 GTS-TYPE Engineered Transfer Switch Preparation Before START-UP Using AN Engineered GTS Transfer SwitchControl Console Components ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator LED ‹ 3.2.5 SET Exercise Time SwitchWeekly Exercise Cycle Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.13 Coolant Change ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.10 Changing Engine OIL ‹ 4.5.12 Spark Plugs‹ 4.6.4 Battery Replacement Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.6.2 BatteryService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsInstallation Diagram Electrical Data Electrical Data Electrical Data Electrical Data Carrier Rear Bearing Battery Post Covwer Black Assy WireHold Down Battery Boot Battery CableSee Latch Detail Duct Discharge RH AL Assy GRD Wire 99HSBASSEMBLY,BASE-DOOR Ground Wire Duct Intake MID ALGenerac Power Systems, Inc Cover TOP Panel HSB Shock Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSBGenerac Power Systems, Inc Sunk Cover Flywheel AccessAssembly Resistor Flexplate 3.9L HSBPump Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLeads Rear Bearing Carrier 390/DRCT Rotor 390 30KW 1P Direct HSBRotor 390 40KW 1P Direct HSB STR-390--40AD HSB 433MM LONG3.9L ChryslerPipe L/H Exhaust Manifold OUTWYE, Pipe 3.9L Chrysler NUT TOP Lock FL M12-1.75Quietsource 40kW Liquid-cooled Generators Quietsource 40kW Liquid-cooled Generators Quietsource 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following