Generac 37kW NG Flexplate 3.9L HSB, Sunk, Cover Flywheel Access, Washer Flat 5/16-M8 Zinc, Cryslr

Page 37

Section 8 - Exploded Views and Parts

QUIETSOURCE™ 40kW Liquid-cooled Generators

Engine — Drawing No. 0E8121-G

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E5048A

1

FLEXPLATE 3.9L HSB

40

031919

1

PLUG STD PIPE 3/8 COUNTER-

2

0E7477

1

MACHINING 3.9L ENGINE ADAPTOR

 

 

 

 

SUNK

3

0E6703

1

COVER FLYWHEEL ACCESS

41

022145

6

WASHER FLAT 5/16-M8 ZINC

4

0E8336

REF

REWORK 3.9L CHRYSLER ENGINE

42

030795

6

SCREW HHC 5/16-18 X 1 G5

5

0E7841

2

GASKET THERMOSTAT ADAPTOR

43

051756

5

SCREW HHC M10-1.5 X 20 G8.8

6

0E7254

1

MACH THERM ADAPTOR 3.9L CHRY

44

046526

6

WASHER LOCK M10

7

0E7956

1

BRACKET IGNITION COIL

45

0A1232A

1

ASSEMBLY, D.C. ALTERNATOR

8

0E7953

1

COIL IGNITION 3.9L CHRYSLER

46

0A7801B

1

PULLEY POLY-V 82 OD

9

047411

4

SCREW HHC M6-1.0 X 16 G8.8

47

045772

1

NUT HEX M10-1.5 G8 YEL CHR

10

0E8591

6

BOLT AUTO TRANS CRANKSHAFT

48

022403

2

SCREW HHC 5/16-18 X 2 G5

11

0E7921

1

BRACKET ALTERNATOR

49

0E7950

1

TUBE DIPSTICK 3.9L CHRYSLER

12

0E7749

1

FAN SPACER ENGINE COOLING

50

0E7951

1

DIPSTICK OIL LEVEL 3.9L CRYSLR

13

022097

7

WASHER LOCK M6-1/4

51

0E8445

1

BRACKET DIPSTICK TUBE

14

022473

10

WASHER FLAT 1/4-M6 ZINC

52

0E7415

1

OIL FILTER 3.9L CHRYSLER

15

049721

2

SCREW HHC M6-1.0 X 35 G8.8 BLK

53

042568

1

SCREW HHC M6-1.0 X 20 G8.8

16

049813

3

NUT HEX M6 X 1.0 G8 YEL CHR

54

061652

1

SCREW HHC M10-1.5 X 85 G8.8

17

036833

11

SCREW HHC 3/8-16 X 1 G8

55

031578

1

SCREW HHC 3/8-16 X 1-1/2 G8

18

022131

21

WASHER FLAT 3/8-M10 ZINC

56

082120

1

SPACER .41 X .75 X .39 ST/ZNC

19

022237

14

WASHER LOCK 3/8

57

023645

5

SCREW SHC 3/8-16 X 1.25 G8.8 Z

20

0E6729

1

STARTER DELCO-REMY 12V

58

0E9974

2

CAP VINYL 3/8" ID X 1" DP BLK

21

022129

11

WASHER LOCK M8-5/16

59

0D3488A

1

BELT SERPENTINE 69.39"

22

049821

3

SCREW SHC M8-1.25 X 30 G12.9

60

0E7954

1

CABLE IGN COIL 3.9L CHRYSLER

23

057073

1

JUNCTION BLOCK 3/8-16

61

0E8309

1

ASSY IGNITION MODULE 3.9L

24

052677

1

WASHER NYLON .50 X .87 X .06

62

029187

2

SPACER .19 X .31 X .50 PL

25

066849

2

SCREW HHTT M5-0.8 X 16

63

032712

2

SCREW HHTT #10-32 X 1.75 CZ

26

056739

1

RELAY SOLENOID 12VDC PNL MNT

64

054455

1

ADP OIL DRN 1/2-20

27

0D2244M

1

ASSY MAGPICKUP (3/8-24 MALE)

65

0E8606

2

SCREW PPH TAPPING #4 X 3/8" LG

28

087599

1

PLUG PLASTIC 3/8 NPT

66

0E8642

REF

ASSEMBLY RESISTOR

29

0E0992B

REF

PLUG EXPANSION 21/32" OD

67

0E8597

1

HARNESS 3.9L CHRYSLER ENGINE

 

 

 

(WATER PUMP) (QTY 1)

 

 

 

 

(NOT SHOWN)

30

0E0992A

REF

PLUG EXPANSION 14.1 OD

68

0E8755

1

HARNESS IGNITION 3.9L CHRY

 

 

 

(INJCTOR HOLE) (QTY 6)

 

 

 

 

(NOT SHOWN)

31

0E7754

1

COOLING FAN 10-BLADE (KYSAIR)

69

0E8731

1

PLATE FLEX DISK SPACER

32

0E7854

1

CLUTCH COOLING FAN

70

026076

1

SCREW SHC 3/8-16 X 1.5 G8.8 NZ

33

0E7855

1

TENSIONER W/BRACKET

71

0E9975

1

CAP VINYL 1/4" ID X 1" DP BLK

34

0E7952

1

PULLEY CRANKSHAFT 3.9L

72

0F1444A

2

HEAT SHEILD L/H SIDE

 

 

 

CRYSLR

73

0C2454

2

SCREW THF M6-1 X 16 N WA Z/JS

35

0E0561

1

ASSY WATER LEVEL SENSOR C/E

74

043790

1

BARBED EL 90 3/8 NPT X 3/8

 

 

 

PL

75

069860C

1

HOSE OIL DRAIN ASSY 21"

36

035606

1

SENSOR HI COOLANT SHUTDOWN

76

048031J

REF

HOSE CLAMP BAND 5/8"

37

061012

1

PLUG STD PIPE 1/8 SOCKET HEAD

77

0F1444

1

HEAT SHIELD R/H SIDE

38

0A8584

1

SWITCH OIL PRESSURE10 PSI

78

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

 

 

 

2POL

79

026257

1

SCREW SHC 3/8-16 X 2 G8.8 NZ

39

050873A

1

PLUG PIPE 1/4 CSK W/ VIBRA SL

 

 

 

 

 

Generac® Power Systems, Inc. 35

Image 37
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsEngine OIL Recommendations Coolant RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Transfer Switch Signal ConnectionsTotal Circuit Isolation Method Generator AC Neutral Connections‹ 2.9.2 GTS-TYPE Engineered Transfer Switch Battery Installation‹ 2.10.1 Vented Batteries Preparation Before START-UP Using AN Engineered GTS Transfer Switch‹ 3.2.2 Fault Indicator LED ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.5 SET Exercise Time Switch Control Console ComponentsRetransfer and Shutdown Manual Transfer START-UP Engine Governor AdjustmentsAutomatic Operation Weekly Exercise CycleOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.10 Changing Engine OIL ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.12 Spark Plugs ‹ 4.5.13 Coolant Change‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.6.2 Battery ‹ 4.6.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsInstallation Diagram Electrical Data Electrical Data Electrical Data Electrical Data Carrier Rear Bearing Hold Down Battery Assy WireBoot Battery Cable Battery Post Covwer BlackSee Latch Detail ASSEMBLY,BASE-DOOR Ground Wire Assy GRD Wire 99HSBDuct Intake MID AL Duct Discharge RH ALGenerac Power Systems, Inc Control BOX HSB Assy 2A 12V UL BatteryCover Front Panel HSB Cover TOP Panel HSB ShockGenerac Power Systems, Inc Assembly Resistor Cover Flywheel AccessFlexplate 3.9L HSB SunkPump Radiator Copper Brass Tank Coolant RecoveryVENTURI,3.9L Cryslr HSB 22FAN Radiator Support L/H SideTo Engine Hold Down AIR Cleaner Base AIR Cleaner PlatePlate AIR Cleaner TOP Flange Fuel InletLeads Rotor 390 40KW 1P Direct HSB Rotor 390 30KW 1P Direct HSBSTR-390--40AD HSB 433MM LONG3.9L Chrysler Rear Bearing Carrier 390/DRCTWYE, Pipe 3.9L Chrysler OUTNUT TOP Lock FL M12-1.75 Pipe L/H Exhaust ManifoldQuietsource 40kW Liquid-cooled Generators Quietsource 40kW Liquid-cooled Generators Quietsource 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following