Emerson 480V user manual Important Safety Instructions

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IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation of your Liebert NX™ UPS and ancillary equipment.

Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the UPS. Retain this manual for use by installing personnel.

! WARNING

Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel. The UPS module weight ranges from 1180 to 1290 lb. (535 to 585kg).

Determine unit weight and locate center of gravity symbols before handling the UPS. Test lift and balance the cabinet

before transporting. Never tilt equipment more than 15 degrees from vertical.

Battery manufacturers supply details of the necessary precautions to be observed when working on, or in the vicinity of, a large bank of battery cells. These precautions should be followed implicitly at all times.

Follow all battery safety precautions when installing, charging or servicing batteries. In addition to the hazard of electric shock, gas produced by batteries can be explosive and sulfuric acid can cause severe burns. When connected, the nominal battery voltage is 480VDC and is potentially lethal.

In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or those approved for use in fighting electrical fires.

Extreme caution is required when performing maintenance. Be constantly aware that the UPS system contains high DC as well as AC voltages.

Check for voltage with both AC and DC voltmeters prior to making contact.

! WARNING

As with other types of high power equipment, dangerous voltages are present within the UPS and battery enclosure. The risk of contact with these voltages is minimized as the live component parts are housed behind a hinged, lockable door. Further internal safety screens make the equipment protected to IP20 standards.

No risk exists to any personnel when operating the equipment in the normal manner, following the recommended operating procedures.

All equipment maintenance and servicing procedures involve internal access and should be carried out only by trained personnel.

! WARNING

High ground leakage current: Ground connection is essential before connecting the input supply.

This equipment must be grounded in accordance with local electrical codes. Maximum load must not exceed that shown on the UPS rating label.

! CAUTION

This equipment is fitted with RFI suppression filters.

Ground leakage current exceeds 3.5 mA and is less than 30 mA.

Transient and steady-state ground leakage currents, which may occur when starting the equipment, should be taken into account when selecting instantaneous residual current circuit breakers (RCCBs) or residual current devices (RCDs).

RCCBs must be selected sensitive to DC unidirectional pulses (Class A) and insensitive to transient current pulses.

Note also that the ground leakage currents of the load will be carried by this RCCB or RCD.

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Contents Liebert NX UPS Page Table of Contents UPS Specifications OptionsOperator Control and Display Panel Pop-Up Windows Operating InstructionsAppendix a UPS Status Messages Specifications and Technical DataTables Page Important Safety Instructions Battery Cabinet Precautions Glossary of Symbols External Inspections InstallationInternal Inspections Preliminary ChecksUPS Location Considerations in Moving the Liebert NX Battery LocationMechanical Considerations Special Considerations for Parallel SystemsClearances Floor InstallationCable Entry System CompositionCabinet arrangement-Liebert NX units and battery cabinets UPS Power Cabling Cable RatingLug Size and Torque Requirements Cabling Guidelines UPS Input ConfigurationInput and output busbars Cable ConnectionsSafety Ground Protective DevicesUPS Rectifier and Bypass Input Supply Output System Connections-Ensure Correct Phase Rotation Cabling ProcedureCommon Input Connections Dual Input ConnectionsFrequency Converter Mode Monitor Board FeaturesControl Cables Dry Contacts Maintenance bypass cabinet interface Maintenance Bypass Cabinet InterfaceInput Dry Contacts Input dry contacts atBCB control interface BCB Control InterfaceMain input fault relay center Inverter mode relay centerOutput Dry Contacts Output dry contact relaysEPO Input-Optional EPO input contact relaysIndicates Pin Introduction SafetyBattery Cabinets External Battery Cabinet InstallationConnecting the Batteries Installation ConsiderationsInsulated Post Tray Handle For Cabling Connecting the Battery Cabinet to the UPS Non-Standard BatteriesBCB Shunt Trip Alber Monitoring System-Optional This power must be UPS protectedLoad Bus Synchronization LBS Cable and SettingsPerformance Requirements LBS CableConfiguring Parallel System Operation Features of Parallel SystemGeneral Installing Parallel System Operating Principles Redundancy ParallelingOperation Modes Summary Power Cables Cabinet InstallationConditions for Parallel System Preliminary ChecksInterconnecting Auxiliary Dry Contact CablesCables Q1Ext Q2Ext QBypTo Load Normally Closed EPO Normally Open EPOEnvironmental characteristics UPS Mechanical CharacteristicsUPS mechanical characteristics Conformity and StandardsUPS terminal UPS Electrical CharacteristicsLiebert approved replacement batteries Rectifier input powerRated Power kVA 100 120 Battery Manufacturer Models SuppliedDC Intermediate Circuit Inverter OutputBypass Input Left Side GND Left Side View Front View Max. Door Swing U3819205 Batt Ext530628 Pg , Rev External Battery Cabinet Battery BreakerAuxiliary Contacts Top Top Front Right Side System Front RearRear FRONTOutput Run From Conductors Ph A, B, C UPS Inputs Ph A, B, C System InputPh A, B, C UPS Outputs AC OutputUtility UPS #1-UPS #4 Module AC Ph A, B, C UPS Inputs Ph A, B, C System OutputsGround UPS U3819301 Isometric ViewGeneral Description Single module block diagram dual input configurationBattery Mode Normal ModeBypass Mode Bypass SuppliesParallel Redundancy Mode System Expansion Maintenance ModeDisplay Panel Layout Operator Control PanelDetailed view of control panel Mimic indicators Control buttons Navigation keysMimic display status indicators Mimic Display IndicatorsControl buttons Control ButtonsLCD Overview Audible BuzzerUPS System Information Navigation KeysIcons for navigation keys Description of items in UPS system windowLCD Menus and Data Items Menu Type Item Type Explanation Descriptions of UPS menus and data window itemsMains InputStart/stop Battery Language SelectionTests Set date and time Current Date and TimeCurrent status and history log records UPS Status MessagesDefault Screen Types of LCD ScreensOpening Display Screen Saver Window UPS Help ScreenPop-Up Windows UPS operating modes Liebert NX Operating ModesCircuit breakers Circuit BreakersStartup Procedure Indicator StateUPS Startup Switch from Bypass Mode to Normal Mode Switch from Normal Mode to Bypass ModeMaintenance Bypass Procedure and Powering Down the UPS Emergency Shutdown With EPO Auto RestartMulti-Module System Procedures Battery ProtectionBattery Undervoltage Pre-Warning Battery End-of-Discharge EOD ProtectionTie breaker LED Function Status Inserting One Module into a Multi-Module SystemCommissioning a Parallel System Shutdown Procedure-Complete UPS and Load ShutdownParallel System Start Up Communication and Other User Terminals Power OutputAnalog Input Interface Liebert IntelliSlot CommunicationLiebert NX communication options See 10.1.5 ConfiguringComments Baud RatesConfiguring Baud Rates Liebert IntelliSlot Web card display Relay card jumper configuration Relay Card pin configurationRelay Card Pin Function OperationMultiPort 4 Card AssignmentPin Description Remote Alarm Monitor LBS Mode-Load Bus SynchronizationReplacing Dust Filters Battery torque rating Torque specificationsLug Size and Torque Requirements Cable Lengths Floor to Connection Point Inside UPSParallel system current table Distance to connection points on the Liebert NX UPSExternal cabinet dimensions, including side panels Cable size and tightening torquesLead/Lag ratings 250 10 N*m Estimated battery run time, minutes Battery Run TimesServices at 800-543-2378 for assistance UPS status messagesEvent Message Description / Suggested Action if any Bypass voltage is beyond the normal range High ambient air temperatureBypass voltage exceeds the limit Software according to the customer’s agreementAlarm if applicable Error can also leads to the alarmInverter STS Fail Condition is removedEPO Emergency Power OffUPS status messages UPS Status Messages Page Iti Ne tTi n That
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480V specifications

The Emerson 480V power systems play a critical role in modern industrial applications, providing reliable and efficient power distribution. These systems are designed for facilities that require robust performance and operational efficiency while adhering to safety regulations. With voltage ratings at 480V, they cater primarily to industries such as manufacturing, data centers, and commercial buildings.

One of the main features of the Emerson 480V systems is their scalability. These systems can be easily adapted and expanded as operational demands grow, thereby reducing initial investment costs and providing a flexible solution for evolving business needs. This ability to scale is crucial in a fast-paced environment where demands can change rapidly.

The Emerson 480V systems also incorporate advanced technologies for improved performance and safety. One key technology is the use of smart grid solutions. This enables real-time monitoring, diagnostics, and control, allowing facility managers to optimize energy consumption and reduce operational costs. Furthermore, these systems often include integrated protection devices that enhance safety measures by minimizing the risk of electrical faults, overloads, or short circuits.

Energy efficiency is another characteristic that distinguishes Emerson 480V systems from traditional alternatives. With advanced power management features, these systems effectively reduce energy waste and lower electricity bills. Emerson’s commitment to sustainability is evident in its designs, which aim to minimize environmental impact through energy-efficient technologies.

The build quality of Emerson 480V systems is also noteworthy. They are designed to withstand harsh industrial environments and are constructed with high-grade materials that promote longevity and reliability. The modular design allows for easy maintenance and repair, which further extends the lifespan of the system.

Additionally, Emerson 480V systems are equipped with user-friendly interfaces that facilitate ease of operation. This ensures that operators can efficiently manage and control power distribution without extensive training. The combination of performance, scalability, safety features, and user-centric design makes Emerson 480V systems an ideal choice for businesses looking to enhance their electrical infrastructure.

In summary, Emerson 480V power systems are a leading solution for industrial power distribution, characterized by their scalability, smart technology integration, energy efficiency, robust build quality, and user-friendly operation. These attributes make them a valuable investment for any organization aiming to improve its electrical management and operational performance.
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