Xantrex Technology PROwatt 1000 manual Connecting DC Cables, Cabling Guidelines

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CHASSIS GND
CHASSIS GND

Installation

Marine Connect thescrew to the boat’s DC grounding bus or the engine’s negative bus using 6 AWG copper wire that is bare or has insulation rated at 90º C.

Fixed Location (residential, for example) Connect the

screw to your system’s DC grounding point using 6 AWG wire. The system’s grounding point is usually the AC service entrance grounding point or a separate ground rod. For a solar PV (photovoltaic) installation, this is usually the same rod used to ground the PV array.

Connecting DC Cables

To operate safely and effectively, the PROwatt 1000 needs proper cables, wiring, and fuses. Because the PROwatt 1000 has low-voltage, high-current input, low-resistance wiring between the battery and the inverter is essential to deliver the maximum amount of usable energy to your load.

Cabling Guidelines

Follow these guidelines and refer to Table 3-1to plan the DC cabling:

Use 4 AWG copper (90º C insulation rating) as the smallest DC cable size. This will minimize the voltage drop between the battery and the inverter. If the cables cause an excessive voltage drop, the inverter may shut down when drawing higher currents because the voltage at the inverter input drops below 10 volts.

Keep all cables as short as possible, and ensure that each cable between the inverter and the battery is no longer than 4 feet (1.2 m).

If you must use longer cables, choose a larger diameter cable such as 2 AWG, and use appropriate crimp connectors.

Do not use aluminum. It has about 1/3 more resistance than copper cable of the same size, and it is difficult to make good, low-resistance connections to aluminum wire.

Table 3-1 Recommended Wire Sizes and Lengths

 

Wire Length

Wire Size

Battery to Inverter one way

 

 

4 AWG

2 feet (0.6 m)

 

 

2 AWG

6 feet (1.8 m)

 

 

2 AWG

8 feet (2.4 m)

 

 

Note: Never use a cable longer than 8 feet.

3–12

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Contents PROwatt 1000 Inverter Date and Revision Scope About This GuidePurpose AudienceAbout This Guide Conventions Used Related InformationPage General Precautions Explosive Gas PrecautionsPrecautions For Using Rechargeable Appliances Precautions When Working With BatteriesProwatt Contents Troubleshooting OperationAlternators and Charging Systems SpecificationsBattery Types and Sizes Product and System InformationPage Introduction Quality Power Ease of UseComprehensive Protection Page Features PROwattMaterials List Feature Description Front Panel AC EndBack Panel DC End Back Panel DC EndRemote On/Off Switch REM O TE SW ITC HPage Installation Installation Tools and Materials Safety InstructionsInstallation Codes ToolsOverview of Installation Steps Calculating Battery Requirements Designing Your InstallationChoosing a Charging System Choosing a Location CoolAC Wiring Precautions Connecting to an Existing AC CircuitMaintain correct wiring polarity AC Wiring Procedure To make a permanent connection to existing AC wiringInstalling Transfer Switches in AC Circuits Bottom View of Inverter Showing AC Terminal BlocksSimple Transfer Switching Mounting the Inverter Installing the Remote On/Off SwitchTo install the remote On/Off switch To mount the ProwattConnecting the Chassis Ground Grounding LocationsCabling Guidelines Connecting DC CablesFixed Location residential, for example Connect Fuse/Circuit Breaker Sizing Guidelines To select the correct fuse type and sizeCabling Procedure 1000To connect the DC cables ALLInstallation Connecting DC Cables Page Operation Turning the Inverter Off Between Charges Turning the Inverter On and OffOperating Several Loads at Once To turn the inverter on and off from its front panelTo operate the inverter from the remote On/Off switch Using the Remote On/Off SwitchTesting the GFCI-Protected AC Outlet To test the Gfci protectionBattery Voltage Indicator Reading the Front Panel IndicatorsBattery Current Indicator Operating Limits Power OutputInput Voltage Inverter Loads Problem LoadsTrouble Loads Battery Charging Frequency Routine Maintenance Page Troubleshooting Buzz in Audio Equipment Common ProblemsTelevision Reception Troubleshooting Reference Problem Possible Cause SolutionProblem Possible Cause Solution Specifications Electrical Performance Inverter Dimensions Remote On/Off SwitchPhysical Inverter Battery Types SizesAutomotive Starting Batteries Battery TypesDeep-Cycle Lead-Acid Batteries Battery Size Battery Sizing Example Estimating Battery RequirementsTo determine how much battery capacity you need Battery Sizing Worksheet Appliance Consumption Per day = a x BUsing Multiple Batteries Two Batteries Connected In ParallelTwo Separate Battery Banks To VehicleBattery Tips Battery Voltage State of Charge Page Alternators Charging SystemsCharging System Requirements Using a Standard Vehicle AlternatorCharging With an Engine Alternator Using a High-Output Alternator Charging From AC PowerUsing an Alternator Controller Charging From Alternative Energy SourcesPage Product InformationSystemWarranty Return Material Authorization Policy Return Material ProcedureInformation About Your System AGMRemote On/Off Switch Mounting Template Figure D-1 Remote On/Off Switch Mounting TemplatePage Index Index Index-3 Index-4
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