Hoshizaki KM-2400SRF3 Removal and Replacement of Components, Service for Refrigerant Lines

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V.REMOVAL AND REPLACEMENT OF COMPONENTS

IMPORTANT

Ensure all components, fasteners and thumbscrews are securely in place after the equipment is serviced.

IMPORTANT

1.The Polyol Ester (POE) oils used in R-404A units can absorb moisture quickly. Therefore it is important to prevent moisture from entering the

system when replacing or servicing parts.

2.Always install a new filter drier every time the sealed refrigeration system is opened.

3.Do not leave the system open for longer than 5 minutes when replacing or servicing parts.

1.SERVICE FOR REFRIGERANT LINES

[a] REFRIGERANT RECOVERY

The icemaker unit is provided with two Refrigerant Access Valves–one on the low-side and one on the high-side line. Using proper refrigerant practices, recover the refrigerant from the Access Valves and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

[b]EVACUATION AND RECHARGE [R-404A]

1)Attach Charging Hoses, a Service Manifold and a Vacuum Pump to the system. Be sure to connect charging hoses to both High and Low-side Access Valves.

IMPORTANT

The vacuum level and Vacuum Pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.

2)Turn on the Vacuum Pump. Never allow the oil in the Vacuum Pump to flow backward.

3)Allow the Vacuum Pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity.

4)Close the Low-side Valve and High-side Valve on the Service Manifold.

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Contents Stackable Crescent Cuber Hoshizaki AMERICA, INC Contents Maintenance Specifications Condensing UNIT, URC-24F Specifications Model URC-24F II. General Information Construction Features of Control Products E Controller Board Controller BoardSOLID-STATE Control Controller BoardPage Beep every 3 sec. = High Evaporator Temperature 127 F Minute Fill CycleHarvest Cycle Freeze CycleControl Products HOSHIZAKI001 Board Control Products HOS-001A Board Sequence 1st Cycle 2nd Cycle and after with pump drain Important Water Valve opening is limited to 6 minutes2nd Cycle and after with no pump drain Controls and Adjustments OFFSetting Time Setting Frequency Checking the Controller Board Page III. Technical Information Wiring Diagram Timing Chart Page Performance Data IV. Service Diagnosis No ICE Production Problem Possible Cause RemedyController Board Problem Possible Cause Remedy Evaporator is Frozen UP ThermistorOthers LOW ICE ProductionAbnormal ICE Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Removal and Replacement of Drier Removal and Replacement of Expansion Valve Removal and Replacement of HOT GAS Valve and Line Valve Removal and Replacement of Evaporator Important Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Water Valve Removal and Replacement of Pump MotorRemoval and Replacement of Spray Tubes VI. Cleaning and Maintenance Instructions Important Preparing the Icemaker for Long StoragePage Cleaning Procedure Cleaning Procedure Page Sanitizing Procedure Following Cleaning Procedure Maintenance