Chicago Pneumatic CS7000 manual Think Safety First, General Machine Safety

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Chapter 1. Think Safety First!

1. Think Safety First!

Working with fastening tools can be dangerous if safe and proper procedures are not followed. As with all machinery, certain hazards can be involved with the operation of the product. Using these tools with respect and caution will considerably lessen the possibility of personal injury. If, however, safety precautions are overlooked or ignored personal injury to the operator can result.

Always use common sense and exercise caution when using these tools. They can produce high torque that, unless properly compensated for, could cause personal injury. Remember, your personal safety is your responsibility.

If you are an operator or CP techmotive-qualified service technician, you should become familiar with the contents of this manual before operating, servicing, or maintaining any part of the CS7000 Controller. Familiarization with all components of the system can minimize the possibility that an accident or injury might occur.

CP techmotive assumes no responsibility for personal injury or damage to equipment resulting from misuse of these tools. After reviewing this manual you should also review all safety procedures provided by your company and the equipment installer.

WARNING! Failure to follow these steps can result in serious personal ! injury.

General Machine Safety

FOR YOUR OWN SAFETY READ THE INSTRUCTION MANUAL THOROUGHLY PRIOR TO OPERATING THE TOOL.

DO NOT WORK IN A DANGEROUS ENVIRONMENT. Do not use power tools in a damp or wet location or explosive atmosphere, or expose them to rain, oils, or corrosive fluids.

KNOW THE LOCATION OF POWER DISCONNECTS AND EMERGENCY STOP BUTTONS PRIOR TO OPERATING THIS EQUIPMENT.

KEEP ALL ELECTRICAL PANELS CLOSED DURING OPERATION. High voltage present inside enclosure panels can result in personal injury. Do NOT bypass or defeat electrical safety devices. Turn the power actuator to the OFF position prior to any servicing or maintenance of the controller.

Observe all government and/or company power lockout standards.

NEVER OPERATE SOLENOID VALVES, LIMIT SWITCHES OR RELAYS MANUALLY as this practice can create dangerous, unexpected machine movements.

December 2005

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Contents With Ethernet/CCM Information Hardware Overview ManualHour Technical Support Limited Warranty Tool Label Please Read ThisController Label Preface How to Use This ManualWho Should Use This Manual Appears in a box in italicized boldface type ConventionsIeee AbbreviationsThis page is left blank intentionally Contents Tool Connector 26 pin Metal SMC Front View Tables FiguresThis page is left blank intentionally General Machine Safety Think Safety First6159939130 CS7000 Controller Hardware Overview Manual Electrical Safety This page is left blank intentionally Identifying the Components Front Panel Latch Parameter Select SwitchRotary Actuator LED DisplayBottom Panel Top PanelInput AC Power Tool ConnectorPrinter/Barcode Connector RS-232 Connector VS SetupEnclosure Interior ConnectorIdentifying the Components Front View of the TCM Gen2 Tool Control Module TCMGen2 Device Control Module DCM Servo AmplifierCommunications Control Module CCM 39-30-41365 Communications Control Module CCM OptionalBackplane Fuses BackplaneGround Fault Circuit Interrupter Gfci Power SupplyDIP Switch Settings Circuit Breaker/Fuses Disconnect SwitchThis page is left blank intentionally Mounting the CS7000 Controller Installing the CS7000 ControllerEmissions and Susceptibility CS7000 Controller Dimensions of the Front and Bottom PanelInput Power Protection Meeting the AC Input Power RequirementsGrounding WiringWhite wire internal Active means an input is connected to +24VDC. Inactive Need to wire 24VDC to the output terminals for sourcing Tool Connector 26 pin Metal SMC Front View Connector Pinout DefinitionsTCM in and OUT Network Connectors Front View Connector Front ViewRS-232 Connector Front View Programming the CS7000 Controller In General Printer/Computer/Diagnostics RS-232 Connector Front ViewProgramming the CS7000 with Ethernet CCM Cleaning the Enclosure Window Replacement PartsAssembly Drawings Technical InformationAnother country Contact InformationIndex Index-5-2 39-30-41365 This page left blank intentionally English